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PUSAT LAT1HAN TEKNOlOGI T1NGGI (ADTEC) 5934 SATU 5 OFF JALAN BUK1T KEMUN1NG SEKSYEN 34

40470 SHAH ALAM SELANGOR

TAJUK Peogujian menentusahkan janakuasa tunggu sedia (Testing And Commissioning Of Standby Generator Set)

TUJUAN Kertas penerangan ini adalah bertujuan untuk menerangkan pengujian dan kamisen set janakuasa tunggusedia voltan rendah selepas janakuasa telah siap dipasang Kertas penerangan ini juga akan menerangkan langkah-Iangkah menguji janakuasa mengikut prosidur ke~a yang betul menu rut undang-undang bagi menentukan ia boleh digunakan dengan selamat

PENERANGAN (

Peringkat terakhir yang penting setelah siap pemasangan sistehl janakuasa tunggu sedia adalah membuat ujianprestasi Tujuan ujian ini adalah untuk memastikan setiap peralatan berfungsi dan mengukur prestasi keseluruhan untuk menentusahkan ia berfungsi menurut sepesifikasi yang ditentukan Proses ujian termasuklah pemeriksaan enjin diesel operasi perlindungan enjin voltan keluaran janakuasa kefungsian janakuasa sebagai bekalan kecemasan tunggu sedia ujlan janakuasadengan beban dan tanpa beban Semua peralatan janakuasa mestilah dluji sepenuhnya untuk memastikan peraatan perlindungan berfungsi semasa keadaan tidak normae Setelah semua ujian mencapai prestasi yang dikehendaki barulah akuan terima janakuasa tersebut boleh dibuat

Ujian jariakuasa tunggu serita

Ujian-ujian yang ~jjalankan adaJah seperti berikut

1 Ujian pengfihatan (Visual inspection) a Pemeriksaan minyak enjin baharilpi air radiator keadaan bateri (vdtan) b Pemeriksaan bagi operasi lampu penunjuk dan peralatan (indicating lamps and

instruments) c~ Pemeriksaan pendawaian dan sambungannya

2 Ujian rintangan penebatan Nota AVR mestilah diasingkan $emasa ujian

a Rintangan penebatan GeJung stator setiap punca fasa dengan punca bumi mestilah

lebih 2 Megaohm dengan penguji penebatan Megger 500 Volt b Rintangan penebatan kabel - setiap punca fasa dengan fasa dan bumL c Sambungan fasa - setiap kabel fasa adalah betwl disambung dengan punca fasa

d Rfntangan bumi mestilah kurang dari 1 ohm

1

c Jenis Janakuasa-Tunggusedia atau bekatan berterusan (Stand-By Or Prime)

3 Ujian tanpa beban (No load test)

Suis janakuasa kepada Manual Mode a Mulakan dan hidupkan janakuasa (start and runs the genset) b Periksa operasi peralatan perlindungan (protective devices) berikutshy

i T ekanan minyak rendah Amaran dan terpelantik (warning and trip)

(Low oil pressure) iL Suhu aidinggi Amaran dan terpelantik

(High water temperatllre) iii Kelaiwan lebih middotterpelantik

(Overspeed) iv Aras bahanapi rendaM tabap satu amaran

(Low fuelleve 1st stage) v Aras bahanapi rendah tahap dua terpelantik

(Low fuel level 2nd stage) c Periksa keluaran janakuasa

i Voltan (Voltage) 415V (R-Y Y-B B-R) 240V (R-N Y-N B-N)middot

ii Arus (Current) Tiapa arus [no amp (no load)] iii Ulahgan (Frequency) 525 Hz iv Jangka jam hidupan periks8 operasi (to check operation)

(Hour run meter) d_ Hentikan janakuasa (Shutdown genset)

2

4 Suis janakuasa kepada Auto Mode a Putuskan bekalan TNB dengan mebuka suis bekalan TNB (Off) ACB

i Periksa masa untuk menghidupkan jartakuasa masa biasa 5 saat (typical time 5 second)

II Periksa masa tukar alih (changeover) kepada bekalan janakuasa selepas enjin mula hidup (masa biasa 10 saat) (typical time 10 second)

HI Periksa keiuaran janakuasa Voltan 415V (R-Y Y-8 B-R)

240V (R-N Y-N B-N) Arus tiada arus [no amp (no load)] Ulangan (FreqlJency) 525 Hz

iv Periksaoperasi jangka Hour run meter

( iltYV meter KWh meter Power factor meter

b Sambung semula bekalan TNB dengan menutup suis bekalan TNB (On) ACB I Periksa masa tukaralih (changeover) kepada bekalan TNB (masa biasa 3 rninit)

(typical time 3 minutes) ii Periksa masa berher)ti janakuasa salepas tukar alih bekalan TNB dipuHhkan (masa

biasa 5 minit)(typicaltime 5 minutes)

5 Suis janakuasa kepada Test Mode a Periksa operasi peralatan perlindungan (protective devices) berikut-

GagaJ mula dihidupkan (Failure to start) Amaran danterpelantik (typical time 1 minute) b Mulakan dan hidupk n j~nakuasa (Start and runs the genset) c Putuskan bekalan TNBdengan mebuka suis bekalan TNB (Off) ACB d Periksa masa tukar alih (Changeover) kepada bekalan janakuasa (typical time 10 second)

() e Periksa keJuaran jankuasa i Periksa keluaran

i Voltan 415V (R-Y Y-B B-R) 240V (R-N Y~N B-N)

Arus amp (depends on load) Ulangan 50 Hz

Ii Periksa operasi jangka Hour run meter IltYV meter Wh meter Power factor meter

Ill Sambung semula bekalan TNS derlgan menutup swis bekalan TNB (On) AC8 Periksa masa tukar alih (changeover) kepada bekalan TNS (masa biasa 3 minit) (typical time3 minut~s) Periksa masa berhentijanakuasa selepas tukar alih bekalan TNS dipulihkan (masa biasa 5 mini ) (typical time 5 minutes)

6 Pemenksaan semua (Re-inspection) a Periksa semuia janakuasa dan peralatan untuk menguji turutan kerosakan b Suis lanakuasa kepada Auto Mode

7 Menguji beban janakuasa (Load test) a Suis janakuasa kepada Manual Mode b Mula dan hidupkan janakuasa dengan beban 50 (KYV load) menggunakan bank

beban rintangan (resistive load bank) untuk selama satu jam i Periksa keuaran janakuasa

Voltan 415V (R-Y Y-B B-R) 240V (R-N Y-N B-N)

Arus amp (at 50 IQad) Ulangan 50 Hz

iL Periksa operasi jangka ( Hour run meter

tQN meter KWh meter

Power factor meter Ill Periksa suhu enjin (enginemiddottemperature)

c Ulang ujian seperti di atas pada be ban 75 untuk selama satu jam d Ulang ujian seperti di atas pada beban 100 untuk selama tiga jam e UlaAg ujlan seperti di atas pada beb~m 110 untukselama satu jam

HIMElImiddot PROTeCTS WALL FROM FIRE QUE TO HOT Pipe

AUTOMATIC tOUVERS

shyFUEL $UPPY LINES

REC1RC1JATtOtll DAMPERS (OTHER SIDIi) ~Y Be REQUIREP CHECK REGULARLYIN COLO CtIM4rES rOLeAks VlaRATION ISOLATORS

WIN 8~IE~WALl TO REDUCE TRNSMISSION MAY Se REQUIRED OUTSIDE TO REST OF BUILDING

OUTLaT LOUffR$

4

c Jenis Janakuasa-Tunggusedia atau bekatan berterusan (Stand-By Or Prime)

3 Ujian tanpa beban (No load test)

Suis janakuasa kepada Manual Mode a Mulakan dan hidupkan janakuasa (start and runs the genset) b Periksa operasi peralatan perlindungan (protective devices) berikutshy

i T ekanan minyak rendah Amaran dan terpelantik (warning and trip)

(Low oil pressure) iL Suhu aidinggi Amaran dan terpelantik

(High water temperatllre) iii Kelaiwan lebih middotterpelantik

(Overspeed) iv Aras bahanapi rendaM tabap satu amaran

(Low fuelleve 1st stage) v Aras bahanapi rendah tahap dua terpelantik

(Low fuel level 2nd stage) c Periksa keluaran janakuasa

i Voltan (Voltage) 415V (R-Y Y-B B-R) 240V (R-N Y-N B-N)middot

ii Arus (Current) Tiapa arus [no amp (no load)] iii Ulahgan (Frequency) 525 Hz iv Jangka jam hidupan periks8 operasi (to check operation)

(Hour run meter) d_ Hentikan janakuasa (Shutdown genset)

2

4 Suis janakuasa kepada Auto Mode a Putuskan bekalan TNB dengan mebuka suis bekalan TNB (Off) ACB

i Periksa masa untuk menghidupkan jartakuasa masa biasa 5 saat (typical time 5 second)

II Periksa masa tukar alih (changeover) kepada bekalan janakuasa selepas enjin mula hidup (masa biasa 10 saat) (typical time 10 second)

HI Periksa keiuaran janakuasa Voltan 415V (R-Y Y-8 B-R)

240V (R-N Y-N B-N) Arus tiada arus [no amp (no load)] Ulangan (FreqlJency) 525 Hz

iv Periksaoperasi jangka Hour run meter

( iltYV meter KWh meter Power factor meter

b Sambung semula bekalan TNB dengan menutup suis bekalan TNB (On) ACB I Periksa masa tukaralih (changeover) kepada bekalan TNB (masa biasa 3 rninit)

(typical time 3 minutes) ii Periksa masa berher)ti janakuasa salepas tukar alih bekalan TNB dipuHhkan (masa

biasa 5 minit)(typicaltime 5 minutes)

5 Suis janakuasa kepada Test Mode a Periksa operasi peralatan perlindungan (protective devices) berikut-

GagaJ mula dihidupkan (Failure to start) Amaran danterpelantik (typical time 1 minute) b Mulakan dan hidupk n j~nakuasa (Start and runs the genset) c Putuskan bekalan TNBdengan mebuka suis bekalan TNB (Off) ACB d Periksa masa tukar alih (Changeover) kepada bekalan janakuasa (typical time 10 second)

() e Periksa keJuaran jankuasa i Periksa keluaran

i Voltan 415V (R-Y Y-B B-R) 240V (R-N Y~N B-N)

Arus amp (depends on load) Ulangan 50 Hz

Ii Periksa operasi jangka Hour run meter IltYV meter Wh meter Power factor meter

Ill Sambung semula bekalan TNS derlgan menutup swis bekalan TNB (On) AC8 Periksa masa tukar alih (changeover) kepada bekalan TNS (masa biasa 3 minit) (typical time3 minut~s) Periksa masa berhentijanakuasa selepas tukar alih bekalan TNS dipulihkan (masa biasa 5 mini ) (typical time 5 minutes)

6 Pemenksaan semua (Re-inspection) a Periksa semuia janakuasa dan peralatan untuk menguji turutan kerosakan b Suis lanakuasa kepada Auto Mode

7 Menguji beban janakuasa (Load test) a Suis janakuasa kepada Manual Mode b Mula dan hidupkan janakuasa dengan beban 50 (KYV load) menggunakan bank

beban rintangan (resistive load bank) untuk selama satu jam i Periksa keuaran janakuasa

Voltan 415V (R-Y Y-B B-R) 240V (R-N Y-N B-N)

Arus amp (at 50 IQad) Ulangan 50 Hz

iL Periksa operasi jangka ( Hour run meter

tQN meter KWh meter

Power factor meter Ill Periksa suhu enjin (enginemiddottemperature)

c Ulang ujian seperti di atas pada be ban 75 untuk selama satu jam d Ulang ujian seperti di atas pada beban 100 untuk selama tiga jam e UlaAg ujlan seperti di atas pada beb~m 110 untukselama satu jam

HIMElImiddot PROTeCTS WALL FROM FIRE QUE TO HOT Pipe

AUTOMATIC tOUVERS

shyFUEL $UPPY LINES

REC1RC1JATtOtll DAMPERS (OTHER SIDIi) ~Y Be REQUIREP CHECK REGULARLYIN COLO CtIM4rES rOLeAks VlaRATION ISOLATORS

WIN 8~IE~WALl TO REDUCE TRNSMISSION MAY Se REQUIRED OUTSIDE TO REST OF BUILDING

OUTLaT LOUffR$

4

4 Suis janakuasa kepada Auto Mode a Putuskan bekalan TNB dengan mebuka suis bekalan TNB (Off) ACB

i Periksa masa untuk menghidupkan jartakuasa masa biasa 5 saat (typical time 5 second)

II Periksa masa tukar alih (changeover) kepada bekalan janakuasa selepas enjin mula hidup (masa biasa 10 saat) (typical time 10 second)

HI Periksa keiuaran janakuasa Voltan 415V (R-Y Y-8 B-R)

240V (R-N Y-N B-N) Arus tiada arus [no amp (no load)] Ulangan (FreqlJency) 525 Hz

iv Periksaoperasi jangka Hour run meter

( iltYV meter KWh meter Power factor meter

b Sambung semula bekalan TNB dengan menutup suis bekalan TNB (On) ACB I Periksa masa tukaralih (changeover) kepada bekalan TNB (masa biasa 3 rninit)

(typical time 3 minutes) ii Periksa masa berher)ti janakuasa salepas tukar alih bekalan TNB dipuHhkan (masa

biasa 5 minit)(typicaltime 5 minutes)

5 Suis janakuasa kepada Test Mode a Periksa operasi peralatan perlindungan (protective devices) berikut-

GagaJ mula dihidupkan (Failure to start) Amaran danterpelantik (typical time 1 minute) b Mulakan dan hidupk n j~nakuasa (Start and runs the genset) c Putuskan bekalan TNBdengan mebuka suis bekalan TNB (Off) ACB d Periksa masa tukar alih (Changeover) kepada bekalan janakuasa (typical time 10 second)

() e Periksa keJuaran jankuasa i Periksa keluaran

i Voltan 415V (R-Y Y-B B-R) 240V (R-N Y~N B-N)

Arus amp (depends on load) Ulangan 50 Hz

Ii Periksa operasi jangka Hour run meter IltYV meter Wh meter Power factor meter

Ill Sambung semula bekalan TNS derlgan menutup swis bekalan TNB (On) AC8 Periksa masa tukar alih (changeover) kepada bekalan TNS (masa biasa 3 minit) (typical time3 minut~s) Periksa masa berhentijanakuasa selepas tukar alih bekalan TNS dipulihkan (masa biasa 5 mini ) (typical time 5 minutes)

6 Pemenksaan semua (Re-inspection) a Periksa semuia janakuasa dan peralatan untuk menguji turutan kerosakan b Suis lanakuasa kepada Auto Mode

7 Menguji beban janakuasa (Load test) a Suis janakuasa kepada Manual Mode b Mula dan hidupkan janakuasa dengan beban 50 (KYV load) menggunakan bank

beban rintangan (resistive load bank) untuk selama satu jam i Periksa keuaran janakuasa

Voltan 415V (R-Y Y-B B-R) 240V (R-N Y-N B-N)

Arus amp (at 50 IQad) Ulangan 50 Hz

iL Periksa operasi jangka ( Hour run meter

tQN meter KWh meter

Power factor meter Ill Periksa suhu enjin (enginemiddottemperature)

c Ulang ujian seperti di atas pada be ban 75 untuk selama satu jam d Ulang ujian seperti di atas pada beban 100 untuk selama tiga jam e UlaAg ujlan seperti di atas pada beb~m 110 untukselama satu jam

HIMElImiddot PROTeCTS WALL FROM FIRE QUE TO HOT Pipe

AUTOMATIC tOUVERS

shyFUEL $UPPY LINES

REC1RC1JATtOtll DAMPERS (OTHER SIDIi) ~Y Be REQUIREP CHECK REGULARLYIN COLO CtIM4rES rOLeAks VlaRATION ISOLATORS

WIN 8~IE~WALl TO REDUCE TRNSMISSION MAY Se REQUIRED OUTSIDE TO REST OF BUILDING

OUTLaT LOUffR$

4

6 Pemenksaan semua (Re-inspection) a Periksa semuia janakuasa dan peralatan untuk menguji turutan kerosakan b Suis lanakuasa kepada Auto Mode

7 Menguji beban janakuasa (Load test) a Suis janakuasa kepada Manual Mode b Mula dan hidupkan janakuasa dengan beban 50 (KYV load) menggunakan bank

beban rintangan (resistive load bank) untuk selama satu jam i Periksa keuaran janakuasa

Voltan 415V (R-Y Y-B B-R) 240V (R-N Y-N B-N)

Arus amp (at 50 IQad) Ulangan 50 Hz

iL Periksa operasi jangka ( Hour run meter

tQN meter KWh meter

Power factor meter Ill Periksa suhu enjin (enginemiddottemperature)

c Ulang ujian seperti di atas pada be ban 75 untuk selama satu jam d Ulang ujian seperti di atas pada beban 100 untuk selama tiga jam e UlaAg ujlan seperti di atas pada beb~m 110 untukselama satu jam

HIMElImiddot PROTeCTS WALL FROM FIRE QUE TO HOT Pipe

AUTOMATIC tOUVERS

shyFUEL $UPPY LINES

REC1RC1JATtOtll DAMPERS (OTHER SIDIi) ~Y Be REQUIREP CHECK REGULARLYIN COLO CtIM4rES rOLeAks VlaRATION ISOLATORS

WIN 8~IE~WALl TO REDUCE TRNSMISSION MAY Se REQUIRED OUTSIDE TO REST OF BUILDING

OUTLaT LOUffR$

4

Performance characteristics in isolated operation

After the circuit set-up has been completed and checked the machine-generator set is to be put into operation as follows

) Switch on the control unit for the pendulum machine_

~-EJ- This pennits the machine-generator set to operate in four-quadrant modus

2 After a brief moment the control unit signals Error 1 in the display because there is still no three-phase mains present

3 With the main switch of the three-phase power supply unit the control unit is now supplied with three-phase voltage and the error signal is ~eleted by pressing the reset pushbutton

4 Switch on the ventilator of the pendulum machine This simultaneously permits the transmission of the measured torque value to the control unit

5 Select the operating modus _using the opemting mode switch Mode on the control unit

6 The machine-generator set is started up by pressing the toggle switch Reference Variable upwards Some time passes before the machineshygenerator set reaches the desired speed The operating modus selected ensures that the set value is maintained regardless of the load

7 Now the synchronous machine can be supplied with an excitation voltage For this the pushbutton UP is pressed until the desired stator voltage has been reached

If the speed of machine-generator set should be decelerated then the excitation of the synchronous machine must first be lowered to zero using the pushbutto9 DOWN

This also applies any time there is a modification in the stator circuit of the generator

Afterwards the pendulum machine can be braked to standstill by briefly actuating the toggle switch M =0 Subsequently the switches on the three-phase power supply are opened so that the exciter circuit of the pendulum machine becomes free of current

The sequence mentioned above is to be performed in the same fashion for all experiments involving the synchronous machine in isolated operation For additional details please refer to the in-depth description of the control unit

To record the no-load characteristics the control unit has to be initially set to a speed of 750 minmiddot I

Measure the stator voltage corresponding to the following exciter current values when the machine is running at no-load

aI IE (A) 010 020 030 040 050 060 070 080

Us (V)

Repeat the measurements for speeds of 1000 min- and 1500 min-I

Measured values for n 1000 minI

IB(A) 010 020 030 040 050 060 070 080

Us (V) bOV lOY IHOV 130V lOV J1Jot 30011

Measured values for n =1500 min-I

IE (A) 010 020 030 040 050 060 070 080

Us (V) 1I0V U)()V l4OV 340V 400V 430Y 440 v

Plot the voltage curves for the th~ speeds as a function of the exciter currents in a joint diagram and compare the curves with the statements made in the theoretical section

I

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PUSAT LATIHAN TEKNOLOGI TINGGI (ADTEC) Electrical Power Department

DIESEL GENERATING SET rEST RECOR

T f Ande IyeSlng ommlsslonlng OfStandb Generat or set - PRE I WITNESSCUSTOMER

TEST JOB NO DATE OF TEST

--shyIliNGINE TYPE SERIAL NO FUEL PUMP TYPE

bull STARTER MOTOR - ryPE

CHARGING ALTERNATOR I DYNAMO TYPE

TURBOCHARGE TYPE

-GOVERNOR TYPE

FUEL OIL LUB OIL GRADEGRADE

ALTERNATOR NAME

bull Brand name Type Serial No Model No RPM Hz Volta~e Ampere -KVA KW Phase Insulation class Field ampere Field voltage Ambient temp Tem()erature rise

(

Nama Ujian Jenis Ujian - Keputusan Catatan 1 Ujlan pengllhatan (VIsual Inspection)

Pemenksaan mlnyak enjin bahanapi air radiator keadaan baten (voltan operasi lampu penunjuk dan peralatan (indicating lamps and Instruments) pendawaian dan sambungannya

2 UJlan rlntangan -penebatan

Rlntangan penebatan Gelung stator - setlap punca fasa dengan punca Rintangan penebatan kabel- setiap punca fasa dengan fasa dan bum Sambungan fasa - setiap kabel fasa adalah betul disambung dengail punca fasa

_3 UJian tanpa beban (No load test)

Suis janakuasa kepada Manual Mode Mulakan dan hidupkan janakuasa (start and runs the genset) Periksa operasi peralatan perlindungan

Tekanan minyak rendah (Lawall pressure)

Suhu air lingg (High water temperature

KelaJuan lebih (OVerspeed)

Aras bahanapi rendah tahap satu (Low fuel level 1st stage) Aras bahanapi rendah tahap duaLow fuel level 2nd stage)

---

Nama Ujian Jenis Ujian Keputusan Catatan Periksa keluaran Voltan (Voltage) janakuasa Arus (Current)

Ulangan (Frequency)

Jangka jam hidupan (Hour run meter)

i Hentlkan janakuasa (Shutdown genset) 4 Suis janakuasa Putuskan bekalan TNB dengan mebuka suls kepada Auto Mode bekalan TNB (Off) ACB

Periksa masa untuk menghidupkan janakuasa ~ Stlai -I

Periksa masa tukar alih (changeover) kepada Ibsod

bekalan lanakuasa selepas eniin mula hldup fI SGl at Periksa keluaran Voltan (Voltage) 4rVjanakuasa Arus (Current)

Ulangan (Frequency) SOil-t Jangka jam hidupan (Hour run meter)

Sambung semula bekalan TNB dengan menutup suls bekalan TNB (On) ACB Periksa masa tukar alih (changeover) kepada

isaatbekalan TNB I Periksa masa berhenti janakuasa selepas

30 Sllaftukar alih bekalan TNB dipulihkan 5 Menguji beban Rujuk Janakuasa (Load test) DIESEL GENERATING SET TEST RECORD

Diperiksa oleh _______________Tarikh _______

Nama _______________----No IC _______

Disahkan oleh _______________ Tarikh _______

Nama _________________ No IIC _______

Tandatangan Pensyarah ___________________

Nama Pensyarah

Tarikh

~

PUSAT lATlHAN TEKNOLOGI TINGGIIAllTEC) Eleotrical Power OepaTtment

DIESEL GENERA TING SET TEst RECORD

CUSTOMER PRE J WITNESS TEST JOB NO DATE OF TEST

ENGINE TYPE SERIAL NO FUEL PUMP TYPE

STARTER MOTOR CHARGING AL TERNATOR I TURBOCHARGE TYPE DYNAMO TYPE TYPE GOVERNOR FUEL OIL LUB OIL GRADETYPE GRADE

ALTERNATOR NAME

Brand name Type Serial No Model No RPM Hz 50 Voltage 4t5 Ampere KVA 100 KW 90 Phase Insulation class Field ampere Field voltage Ambient temp Temperature rise

Time RPM Volt HZ

Amp Amp Amp kw

Oil Water Amb Exhaust Remarksload R Y B Press temp temp smoke

0 25 50 4~ 1500 41S b-o J5 SEI 9 45gt 4shy 75 313 75 I)OO 4 IS 5D ~o flO go 60 100 110

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Low oil pressure switch set at Overspeed switch set at __________ High Water Cyllinder heat temp switch set at _______

Teated By Date _______ Certified Date ______

Name ________________ Name _______________________

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USEFUL FORMULAS I

TO FINO SINGLE PHASE DIRECT CURRENTTHREE PHASE

-kVA x 1000 kVA x 1000 AMPERES when KVA is known not applicable

middotE E x 173

AMPERES when horsepower is h~ x 746 hQx746 hQ x 746 known E x eff x pf E x 173 x eft x pf E x eff

AMPERES when kilowatts are kw x 1000 kW x 1000 kW x 1000-known I x pf E E x 173 x pf

I x EImiddot x E x pf IxEx173xpfKILOWATTS 10001000 1000

I xE I x E x 173KILOVOLT-AMPERES not applicable 1000 1000

I x E x effJ x E x eff x pf I x E x 173 x eff x pfHORSEPOWER 746746 746

E x IWATTS

E ) I x 173 x pf E x Ix pf

I = ampere~ E= volts kW kilowatts kVA = kilovolt-amperes -

hp = horSepower eff = percent efficiency pf = power factor

KADARAN MUS P ALANG BUS MELINTANG PAPAN SillS UTAMA

No Papang bus tembaga (mm) Kadaran arus (A) (round edge)

1 63 X 25 250

2 63 X 315 300

63 X 40 4003 -

500

63 X 504

63 X 63 6005

6 63 X 80 800 shy

7 63 X 100 1000

8 63 X 125 1250

2 X 63 X 50 10009

10 2 X 63 X 80 1600

1 1 2 X 63 X 100 2000

Repeat the measurements for speeds of 1000 min- and 1500 min-I

Measured values for n 1000 minI

IB(A) 010 020 030 040 050 060 070 080

Us (V) bOV lOY IHOV 130V lOV J1Jot 30011

Measured values for n =1500 min-I

IE (A) 010 020 030 040 050 060 070 080

Us (V) 1I0V U)()V l4OV 340V 400V 430Y 440 v

Plot the voltage curves for the th~ speeds as a function of the exciter currents in a joint diagram and compare the curves with the statements made in the theoretical section

I

II

_L_ L-l-+-shyI II Iif jI I i I I I I il I I I I iii I I _I It middot_middotrmiddotmiddot r-lmiddotl--1-- t middotshy( I I I I I I I

1 i I I

--+--+--+--t-t--t--t---+- IE(A)0 02 O~ 04 S 06 0 08

Result

I) PCfPA kt ~j~ ~ro~r (A j(tt oIi~~ Vo +VO keh~ middotjttgtA

WvtA+ raquoeYfClMbtA J

l) tba IuCIl)IA~ CImiddotIe~Ie t bull (re 1~fWtr i ~ blvltIICi ~laquo Clr~I9It poundetCl )vOgt dfptybo t IY-~q fr-t tMr i ~iPt bev~IVItAl

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PUSAT LATIHAN TEKNOLOGI TINGGI (ADTEC) Electrical Power Department

DIESEL GENERATING SET rEST RECOR

T f Ande IyeSlng ommlsslonlng OfStandb Generat or set - PRE I WITNESSCUSTOMER

TEST JOB NO DATE OF TEST

--shyIliNGINE TYPE SERIAL NO FUEL PUMP TYPE

bull STARTER MOTOR - ryPE

CHARGING ALTERNATOR I DYNAMO TYPE

TURBOCHARGE TYPE

-GOVERNOR TYPE

FUEL OIL LUB OIL GRADEGRADE

ALTERNATOR NAME

bull Brand name Type Serial No Model No RPM Hz Volta~e Ampere -KVA KW Phase Insulation class Field ampere Field voltage Ambient temp Tem()erature rise

(

Nama Ujian Jenis Ujian - Keputusan Catatan 1 Ujlan pengllhatan (VIsual Inspection)

Pemenksaan mlnyak enjin bahanapi air radiator keadaan baten (voltan operasi lampu penunjuk dan peralatan (indicating lamps and Instruments) pendawaian dan sambungannya

2 UJlan rlntangan -penebatan

Rlntangan penebatan Gelung stator - setlap punca fasa dengan punca Rintangan penebatan kabel- setiap punca fasa dengan fasa dan bum Sambungan fasa - setiap kabel fasa adalah betul disambung dengail punca fasa

_3 UJian tanpa beban (No load test)

Suis janakuasa kepada Manual Mode Mulakan dan hidupkan janakuasa (start and runs the genset) Periksa operasi peralatan perlindungan

Tekanan minyak rendah (Lawall pressure)

Suhu air lingg (High water temperature

KelaJuan lebih (OVerspeed)

Aras bahanapi rendah tahap satu (Low fuel level 1st stage) Aras bahanapi rendah tahap duaLow fuel level 2nd stage)

---

Nama Ujian Jenis Ujian Keputusan Catatan Periksa keluaran Voltan (Voltage) janakuasa Arus (Current)

Ulangan (Frequency)

Jangka jam hidupan (Hour run meter)

i Hentlkan janakuasa (Shutdown genset) 4 Suis janakuasa Putuskan bekalan TNB dengan mebuka suls kepada Auto Mode bekalan TNB (Off) ACB

Periksa masa untuk menghidupkan janakuasa ~ Stlai -I

Periksa masa tukar alih (changeover) kepada Ibsod

bekalan lanakuasa selepas eniin mula hldup fI SGl at Periksa keluaran Voltan (Voltage) 4rVjanakuasa Arus (Current)

Ulangan (Frequency) SOil-t Jangka jam hidupan (Hour run meter)

Sambung semula bekalan TNB dengan menutup suls bekalan TNB (On) ACB Periksa masa tukar alih (changeover) kepada

isaatbekalan TNB I Periksa masa berhenti janakuasa selepas

30 Sllaftukar alih bekalan TNB dipulihkan 5 Menguji beban Rujuk Janakuasa (Load test) DIESEL GENERATING SET TEST RECORD

Diperiksa oleh _______________Tarikh _______

Nama _______________----No IC _______

Disahkan oleh _______________ Tarikh _______

Nama _________________ No IIC _______

Tandatangan Pensyarah ___________________

Nama Pensyarah

Tarikh

~

PUSAT lATlHAN TEKNOLOGI TINGGIIAllTEC) Eleotrical Power OepaTtment

DIESEL GENERA TING SET TEst RECORD

CUSTOMER PRE J WITNESS TEST JOB NO DATE OF TEST

ENGINE TYPE SERIAL NO FUEL PUMP TYPE

STARTER MOTOR CHARGING AL TERNATOR I TURBOCHARGE TYPE DYNAMO TYPE TYPE GOVERNOR FUEL OIL LUB OIL GRADETYPE GRADE

ALTERNATOR NAME

Brand name Type Serial No Model No RPM Hz 50 Voltage 4t5 Ampere KVA 100 KW 90 Phase Insulation class Field ampere Field voltage Ambient temp Temperature rise

Time RPM Volt HZ

Amp Amp Amp kw

Oil Water Amb Exhaust Remarksload R Y B Press temp temp smoke

0 25 50 4~ 1500 41S b-o J5 SEI 9 45gt 4shy 75 313 75 I)OO 4 IS 5D ~o flO go 60 100 110

-shy --- shy

bull

Low oil pressure switch set at Overspeed switch set at __________ High Water Cyllinder heat temp switch set at _______

Teated By Date _______ Certified Date ______

Name ________________ Name _______________________

c

~ A

~ 0 -ll00A

A

E7 J bull soov

ALtEAraquo~lNl r FAflUA( RnA

-- shylJ

VOUAGE UNDEA

y

RAElAY ~~ ----

--poundshy

0ovER YVOLTAGE AAElAY

t- shy-- shy

U FAEO UHOEA

r RAHAY

-

- --li

P

~EJ J nOOIS A euro leuroCLA ~S

15VACI 1 01 as oa I 02 06 n

D1 01 --

6AII

05- 1 05I KWH middot1 E flo I

== 47 - 53HZ

A f e GENEltAAIOA t~ SUPPLY O~ INOICklOAS lt

~

f---4

I--

I--

--4

-

SASo51

52 ~~

53 --- v _

E1 E2

2 NOS IOl-tl-t I 01-1 rG=t=t=1t-~cOP pER B U So BltU~ 5

UOOA TPN ACS _ -SOK - HI2-Hl

R Y N

~C 11 OOm pvCPVC ~(c_)-~+-4gt 1____ ---J

COPPER CABLE ON LADDER lt I I -1-

I ~-----I r 95mn-t pvc CABtES bull 151 50HZ JPHASE WIRE SUPPLY f I FAOH 7$Ol(vA GENERATOR SET I I lt

I I

11 - COWER Sml ---I ~_J Imiddot r--- -~

~

USEFUL FORMULAS I

TO FINO SINGLE PHASE DIRECT CURRENTTHREE PHASE

-kVA x 1000 kVA x 1000 AMPERES when KVA is known not applicable

middotE E x 173

AMPERES when horsepower is h~ x 746 hQx746 hQ x 746 known E x eff x pf E x 173 x eft x pf E x eff

AMPERES when kilowatts are kw x 1000 kW x 1000 kW x 1000-known I x pf E E x 173 x pf

I x EImiddot x E x pf IxEx173xpfKILOWATTS 10001000 1000

I xE I x E x 173KILOVOLT-AMPERES not applicable 1000 1000

I x E x effJ x E x eff x pf I x E x 173 x eff x pfHORSEPOWER 746746 746

E x IWATTS

E ) I x 173 x pf E x Ix pf

I = ampere~ E= volts kW kilowatts kVA = kilovolt-amperes -

hp = horSepower eff = percent efficiency pf = power factor

KADARAN MUS P ALANG BUS MELINTANG PAPAN SillS UTAMA

No Papang bus tembaga (mm) Kadaran arus (A) (round edge)

1 63 X 25 250

2 63 X 315 300

63 X 40 4003 -

500

63 X 504

63 X 63 6005

6 63 X 80 800 shy

7 63 X 100 1000

8 63 X 125 1250

2 X 63 X 50 10009

10 2 X 63 X 80 1600

1 1 2 X 63 X 100 2000

c )

1

c_ I~

PUSAT LATIHAN TEKNOLOGI TINGGI (ADTEC) Electrical Power Department

DIESEL GENERATING SET rEST RECOR

T f Ande IyeSlng ommlsslonlng OfStandb Generat or set - PRE I WITNESSCUSTOMER

TEST JOB NO DATE OF TEST

--shyIliNGINE TYPE SERIAL NO FUEL PUMP TYPE

bull STARTER MOTOR - ryPE

CHARGING ALTERNATOR I DYNAMO TYPE

TURBOCHARGE TYPE

-GOVERNOR TYPE

FUEL OIL LUB OIL GRADEGRADE

ALTERNATOR NAME

bull Brand name Type Serial No Model No RPM Hz Volta~e Ampere -KVA KW Phase Insulation class Field ampere Field voltage Ambient temp Tem()erature rise

(

Nama Ujian Jenis Ujian - Keputusan Catatan 1 Ujlan pengllhatan (VIsual Inspection)

Pemenksaan mlnyak enjin bahanapi air radiator keadaan baten (voltan operasi lampu penunjuk dan peralatan (indicating lamps and Instruments) pendawaian dan sambungannya

2 UJlan rlntangan -penebatan

Rlntangan penebatan Gelung stator - setlap punca fasa dengan punca Rintangan penebatan kabel- setiap punca fasa dengan fasa dan bum Sambungan fasa - setiap kabel fasa adalah betul disambung dengail punca fasa

_3 UJian tanpa beban (No load test)

Suis janakuasa kepada Manual Mode Mulakan dan hidupkan janakuasa (start and runs the genset) Periksa operasi peralatan perlindungan

Tekanan minyak rendah (Lawall pressure)

Suhu air lingg (High water temperature

KelaJuan lebih (OVerspeed)

Aras bahanapi rendah tahap satu (Low fuel level 1st stage) Aras bahanapi rendah tahap duaLow fuel level 2nd stage)

---

Nama Ujian Jenis Ujian Keputusan Catatan Periksa keluaran Voltan (Voltage) janakuasa Arus (Current)

Ulangan (Frequency)

Jangka jam hidupan (Hour run meter)

i Hentlkan janakuasa (Shutdown genset) 4 Suis janakuasa Putuskan bekalan TNB dengan mebuka suls kepada Auto Mode bekalan TNB (Off) ACB

Periksa masa untuk menghidupkan janakuasa ~ Stlai -I

Periksa masa tukar alih (changeover) kepada Ibsod

bekalan lanakuasa selepas eniin mula hldup fI SGl at Periksa keluaran Voltan (Voltage) 4rVjanakuasa Arus (Current)

Ulangan (Frequency) SOil-t Jangka jam hidupan (Hour run meter)

Sambung semula bekalan TNB dengan menutup suls bekalan TNB (On) ACB Periksa masa tukar alih (changeover) kepada

isaatbekalan TNB I Periksa masa berhenti janakuasa selepas

30 Sllaftukar alih bekalan TNB dipulihkan 5 Menguji beban Rujuk Janakuasa (Load test) DIESEL GENERATING SET TEST RECORD

Diperiksa oleh _______________Tarikh _______

Nama _______________----No IC _______

Disahkan oleh _______________ Tarikh _______

Nama _________________ No IIC _______

Tandatangan Pensyarah ___________________

Nama Pensyarah

Tarikh

~

PUSAT lATlHAN TEKNOLOGI TINGGIIAllTEC) Eleotrical Power OepaTtment

DIESEL GENERA TING SET TEst RECORD

CUSTOMER PRE J WITNESS TEST JOB NO DATE OF TEST

ENGINE TYPE SERIAL NO FUEL PUMP TYPE

STARTER MOTOR CHARGING AL TERNATOR I TURBOCHARGE TYPE DYNAMO TYPE TYPE GOVERNOR FUEL OIL LUB OIL GRADETYPE GRADE

ALTERNATOR NAME

Brand name Type Serial No Model No RPM Hz 50 Voltage 4t5 Ampere KVA 100 KW 90 Phase Insulation class Field ampere Field voltage Ambient temp Temperature rise

Time RPM Volt HZ

Amp Amp Amp kw

Oil Water Amb Exhaust Remarksload R Y B Press temp temp smoke

0 25 50 4~ 1500 41S b-o J5 SEI 9 45gt 4shy 75 313 75 I)OO 4 IS 5D ~o flO go 60 100 110

-shy --- shy

bull

Low oil pressure switch set at Overspeed switch set at __________ High Water Cyllinder heat temp switch set at _______

Teated By Date _______ Certified Date ______

Name ________________ Name _______________________

c

~ A

~ 0 -ll00A

A

E7 J bull soov

ALtEAraquo~lNl r FAflUA( RnA

-- shylJ

VOUAGE UNDEA

y

RAElAY ~~ ----

--poundshy

0ovER YVOLTAGE AAElAY

t- shy-- shy

U FAEO UHOEA

r RAHAY

-

- --li

P

~EJ J nOOIS A euro leuroCLA ~S

15VACI 1 01 as oa I 02 06 n

D1 01 --

6AII

05- 1 05I KWH middot1 E flo I

== 47 - 53HZ

A f e GENEltAAIOA t~ SUPPLY O~ INOICklOAS lt

~

f---4

I--

I--

--4

-

SASo51

52 ~~

53 --- v _

E1 E2

2 NOS IOl-tl-t I 01-1 rG=t=t=1t-~cOP pER B U So BltU~ 5

UOOA TPN ACS _ -SOK - HI2-Hl

R Y N

~C 11 OOm pvCPVC ~(c_)-~+-4gt 1____ ---J

COPPER CABLE ON LADDER lt I I -1-

I ~-----I r 95mn-t pvc CABtES bull 151 50HZ JPHASE WIRE SUPPLY f I FAOH 7$Ol(vA GENERATOR SET I I lt

I I

11 - COWER Sml ---I ~_J Imiddot r--- -~

~

USEFUL FORMULAS I

TO FINO SINGLE PHASE DIRECT CURRENTTHREE PHASE

-kVA x 1000 kVA x 1000 AMPERES when KVA is known not applicable

middotE E x 173

AMPERES when horsepower is h~ x 746 hQx746 hQ x 746 known E x eff x pf E x 173 x eft x pf E x eff

AMPERES when kilowatts are kw x 1000 kW x 1000 kW x 1000-known I x pf E E x 173 x pf

I x EImiddot x E x pf IxEx173xpfKILOWATTS 10001000 1000

I xE I x E x 173KILOVOLT-AMPERES not applicable 1000 1000

I x E x effJ x E x eff x pf I x E x 173 x eff x pfHORSEPOWER 746746 746

E x IWATTS

E ) I x 173 x pf E x Ix pf

I = ampere~ E= volts kW kilowatts kVA = kilovolt-amperes -

hp = horSepower eff = percent efficiency pf = power factor

KADARAN MUS P ALANG BUS MELINTANG PAPAN SillS UTAMA

No Papang bus tembaga (mm) Kadaran arus (A) (round edge)

1 63 X 25 250

2 63 X 315 300

63 X 40 4003 -

500

63 X 504

63 X 63 6005

6 63 X 80 800 shy

7 63 X 100 1000

8 63 X 125 1250

2 X 63 X 50 10009

10 2 X 63 X 80 1600

1 1 2 X 63 X 100 2000

1

c_ I~

PUSAT LATIHAN TEKNOLOGI TINGGI (ADTEC) Electrical Power Department

DIESEL GENERATING SET rEST RECOR

T f Ande IyeSlng ommlsslonlng OfStandb Generat or set - PRE I WITNESSCUSTOMER

TEST JOB NO DATE OF TEST

--shyIliNGINE TYPE SERIAL NO FUEL PUMP TYPE

bull STARTER MOTOR - ryPE

CHARGING ALTERNATOR I DYNAMO TYPE

TURBOCHARGE TYPE

-GOVERNOR TYPE

FUEL OIL LUB OIL GRADEGRADE

ALTERNATOR NAME

bull Brand name Type Serial No Model No RPM Hz Volta~e Ampere -KVA KW Phase Insulation class Field ampere Field voltage Ambient temp Tem()erature rise

(

Nama Ujian Jenis Ujian - Keputusan Catatan 1 Ujlan pengllhatan (VIsual Inspection)

Pemenksaan mlnyak enjin bahanapi air radiator keadaan baten (voltan operasi lampu penunjuk dan peralatan (indicating lamps and Instruments) pendawaian dan sambungannya

2 UJlan rlntangan -penebatan

Rlntangan penebatan Gelung stator - setlap punca fasa dengan punca Rintangan penebatan kabel- setiap punca fasa dengan fasa dan bum Sambungan fasa - setiap kabel fasa adalah betul disambung dengail punca fasa

_3 UJian tanpa beban (No load test)

Suis janakuasa kepada Manual Mode Mulakan dan hidupkan janakuasa (start and runs the genset) Periksa operasi peralatan perlindungan

Tekanan minyak rendah (Lawall pressure)

Suhu air lingg (High water temperature

KelaJuan lebih (OVerspeed)

Aras bahanapi rendah tahap satu (Low fuel level 1st stage) Aras bahanapi rendah tahap duaLow fuel level 2nd stage)

---

Nama Ujian Jenis Ujian Keputusan Catatan Periksa keluaran Voltan (Voltage) janakuasa Arus (Current)

Ulangan (Frequency)

Jangka jam hidupan (Hour run meter)

i Hentlkan janakuasa (Shutdown genset) 4 Suis janakuasa Putuskan bekalan TNB dengan mebuka suls kepada Auto Mode bekalan TNB (Off) ACB

Periksa masa untuk menghidupkan janakuasa ~ Stlai -I

Periksa masa tukar alih (changeover) kepada Ibsod

bekalan lanakuasa selepas eniin mula hldup fI SGl at Periksa keluaran Voltan (Voltage) 4rVjanakuasa Arus (Current)

Ulangan (Frequency) SOil-t Jangka jam hidupan (Hour run meter)

Sambung semula bekalan TNB dengan menutup suls bekalan TNB (On) ACB Periksa masa tukar alih (changeover) kepada

isaatbekalan TNB I Periksa masa berhenti janakuasa selepas

30 Sllaftukar alih bekalan TNB dipulihkan 5 Menguji beban Rujuk Janakuasa (Load test) DIESEL GENERATING SET TEST RECORD

Diperiksa oleh _______________Tarikh _______

Nama _______________----No IC _______

Disahkan oleh _______________ Tarikh _______

Nama _________________ No IIC _______

Tandatangan Pensyarah ___________________

Nama Pensyarah

Tarikh

~

PUSAT lATlHAN TEKNOLOGI TINGGIIAllTEC) Eleotrical Power OepaTtment

DIESEL GENERA TING SET TEst RECORD

CUSTOMER PRE J WITNESS TEST JOB NO DATE OF TEST

ENGINE TYPE SERIAL NO FUEL PUMP TYPE

STARTER MOTOR CHARGING AL TERNATOR I TURBOCHARGE TYPE DYNAMO TYPE TYPE GOVERNOR FUEL OIL LUB OIL GRADETYPE GRADE

ALTERNATOR NAME

Brand name Type Serial No Model No RPM Hz 50 Voltage 4t5 Ampere KVA 100 KW 90 Phase Insulation class Field ampere Field voltage Ambient temp Temperature rise

Time RPM Volt HZ

Amp Amp Amp kw

Oil Water Amb Exhaust Remarksload R Y B Press temp temp smoke

0 25 50 4~ 1500 41S b-o J5 SEI 9 45gt 4shy 75 313 75 I)OO 4 IS 5D ~o flO go 60 100 110

-shy --- shy

bull

Low oil pressure switch set at Overspeed switch set at __________ High Water Cyllinder heat temp switch set at _______

Teated By Date _______ Certified Date ______

Name ________________ Name _______________________

c

~ A

~ 0 -ll00A

A

E7 J bull soov

ALtEAraquo~lNl r FAflUA( RnA

-- shylJ

VOUAGE UNDEA

y

RAElAY ~~ ----

--poundshy

0ovER YVOLTAGE AAElAY

t- shy-- shy

U FAEO UHOEA

r RAHAY

-

- --li

P

~EJ J nOOIS A euro leuroCLA ~S

15VACI 1 01 as oa I 02 06 n

D1 01 --

6AII

05- 1 05I KWH middot1 E flo I

== 47 - 53HZ

A f e GENEltAAIOA t~ SUPPLY O~ INOICklOAS lt

~

f---4

I--

I--

--4

-

SASo51

52 ~~

53 --- v _

E1 E2

2 NOS IOl-tl-t I 01-1 rG=t=t=1t-~cOP pER B U So BltU~ 5

UOOA TPN ACS _ -SOK - HI2-Hl

R Y N

~C 11 OOm pvCPVC ~(c_)-~+-4gt 1____ ---J

COPPER CABLE ON LADDER lt I I -1-

I ~-----I r 95mn-t pvc CABtES bull 151 50HZ JPHASE WIRE SUPPLY f I FAOH 7$Ol(vA GENERATOR SET I I lt

I I

11 - COWER Sml ---I ~_J Imiddot r--- -~

~

USEFUL FORMULAS I

TO FINO SINGLE PHASE DIRECT CURRENTTHREE PHASE

-kVA x 1000 kVA x 1000 AMPERES when KVA is known not applicable

middotE E x 173

AMPERES when horsepower is h~ x 746 hQx746 hQ x 746 known E x eff x pf E x 173 x eft x pf E x eff

AMPERES when kilowatts are kw x 1000 kW x 1000 kW x 1000-known I x pf E E x 173 x pf

I x EImiddot x E x pf IxEx173xpfKILOWATTS 10001000 1000

I xE I x E x 173KILOVOLT-AMPERES not applicable 1000 1000

I x E x effJ x E x eff x pf I x E x 173 x eff x pfHORSEPOWER 746746 746

E x IWATTS

E ) I x 173 x pf E x Ix pf

I = ampere~ E= volts kW kilowatts kVA = kilovolt-amperes -

hp = horSepower eff = percent efficiency pf = power factor

KADARAN MUS P ALANG BUS MELINTANG PAPAN SillS UTAMA

No Papang bus tembaga (mm) Kadaran arus (A) (round edge)

1 63 X 25 250

2 63 X 315 300

63 X 40 4003 -

500

63 X 504

63 X 63 6005

6 63 X 80 800 shy

7 63 X 100 1000

8 63 X 125 1250

2 X 63 X 50 10009

10 2 X 63 X 80 1600

1 1 2 X 63 X 100 2000

---

Nama Ujian Jenis Ujian Keputusan Catatan Periksa keluaran Voltan (Voltage) janakuasa Arus (Current)

Ulangan (Frequency)

Jangka jam hidupan (Hour run meter)

i Hentlkan janakuasa (Shutdown genset) 4 Suis janakuasa Putuskan bekalan TNB dengan mebuka suls kepada Auto Mode bekalan TNB (Off) ACB

Periksa masa untuk menghidupkan janakuasa ~ Stlai -I

Periksa masa tukar alih (changeover) kepada Ibsod

bekalan lanakuasa selepas eniin mula hldup fI SGl at Periksa keluaran Voltan (Voltage) 4rVjanakuasa Arus (Current)

Ulangan (Frequency) SOil-t Jangka jam hidupan (Hour run meter)

Sambung semula bekalan TNB dengan menutup suls bekalan TNB (On) ACB Periksa masa tukar alih (changeover) kepada

isaatbekalan TNB I Periksa masa berhenti janakuasa selepas

30 Sllaftukar alih bekalan TNB dipulihkan 5 Menguji beban Rujuk Janakuasa (Load test) DIESEL GENERATING SET TEST RECORD

Diperiksa oleh _______________Tarikh _______

Nama _______________----No IC _______

Disahkan oleh _______________ Tarikh _______

Nama _________________ No IIC _______

Tandatangan Pensyarah ___________________

Nama Pensyarah

Tarikh

~

PUSAT lATlHAN TEKNOLOGI TINGGIIAllTEC) Eleotrical Power OepaTtment

DIESEL GENERA TING SET TEst RECORD

CUSTOMER PRE J WITNESS TEST JOB NO DATE OF TEST

ENGINE TYPE SERIAL NO FUEL PUMP TYPE

STARTER MOTOR CHARGING AL TERNATOR I TURBOCHARGE TYPE DYNAMO TYPE TYPE GOVERNOR FUEL OIL LUB OIL GRADETYPE GRADE

ALTERNATOR NAME

Brand name Type Serial No Model No RPM Hz 50 Voltage 4t5 Ampere KVA 100 KW 90 Phase Insulation class Field ampere Field voltage Ambient temp Temperature rise

Time RPM Volt HZ

Amp Amp Amp kw

Oil Water Amb Exhaust Remarksload R Y B Press temp temp smoke

0 25 50 4~ 1500 41S b-o J5 SEI 9 45gt 4shy 75 313 75 I)OO 4 IS 5D ~o flO go 60 100 110

-shy --- shy

bull

Low oil pressure switch set at Overspeed switch set at __________ High Water Cyllinder heat temp switch set at _______

Teated By Date _______ Certified Date ______

Name ________________ Name _______________________

c

~ A

~ 0 -ll00A

A

E7 J bull soov

ALtEAraquo~lNl r FAflUA( RnA

-- shylJ

VOUAGE UNDEA

y

RAElAY ~~ ----

--poundshy

0ovER YVOLTAGE AAElAY

t- shy-- shy

U FAEO UHOEA

r RAHAY

-

- --li

P

~EJ J nOOIS A euro leuroCLA ~S

15VACI 1 01 as oa I 02 06 n

D1 01 --

6AII

05- 1 05I KWH middot1 E flo I

== 47 - 53HZ

A f e GENEltAAIOA t~ SUPPLY O~ INOICklOAS lt

~

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I ~-----I r 95mn-t pvc CABtES bull 151 50HZ JPHASE WIRE SUPPLY f I FAOH 7$Ol(vA GENERATOR SET I I lt

I I

11 - COWER Sml ---I ~_J Imiddot r--- -~

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USEFUL FORMULAS I

TO FINO SINGLE PHASE DIRECT CURRENTTHREE PHASE

-kVA x 1000 kVA x 1000 AMPERES when KVA is known not applicable

middotE E x 173

AMPERES when horsepower is h~ x 746 hQx746 hQ x 746 known E x eff x pf E x 173 x eft x pf E x eff

AMPERES when kilowatts are kw x 1000 kW x 1000 kW x 1000-known I x pf E E x 173 x pf

I x EImiddot x E x pf IxEx173xpfKILOWATTS 10001000 1000

I xE I x E x 173KILOVOLT-AMPERES not applicable 1000 1000

I x E x effJ x E x eff x pf I x E x 173 x eff x pfHORSEPOWER 746746 746

E x IWATTS

E ) I x 173 x pf E x Ix pf

I = ampere~ E= volts kW kilowatts kVA = kilovolt-amperes -

hp = horSepower eff = percent efficiency pf = power factor

KADARAN MUS P ALANG BUS MELINTANG PAPAN SillS UTAMA

No Papang bus tembaga (mm) Kadaran arus (A) (round edge)

1 63 X 25 250

2 63 X 315 300

63 X 40 4003 -

500

63 X 504

63 X 63 6005

6 63 X 80 800 shy

7 63 X 100 1000

8 63 X 125 1250

2 X 63 X 50 10009

10 2 X 63 X 80 1600

1 1 2 X 63 X 100 2000

~

PUSAT lATlHAN TEKNOLOGI TINGGIIAllTEC) Eleotrical Power OepaTtment

DIESEL GENERA TING SET TEst RECORD

CUSTOMER PRE J WITNESS TEST JOB NO DATE OF TEST

ENGINE TYPE SERIAL NO FUEL PUMP TYPE

STARTER MOTOR CHARGING AL TERNATOR I TURBOCHARGE TYPE DYNAMO TYPE TYPE GOVERNOR FUEL OIL LUB OIL GRADETYPE GRADE

ALTERNATOR NAME

Brand name Type Serial No Model No RPM Hz 50 Voltage 4t5 Ampere KVA 100 KW 90 Phase Insulation class Field ampere Field voltage Ambient temp Temperature rise

Time RPM Volt HZ

Amp Amp Amp kw

Oil Water Amb Exhaust Remarksload R Y B Press temp temp smoke

0 25 50 4~ 1500 41S b-o J5 SEI 9 45gt 4shy 75 313 75 I)OO 4 IS 5D ~o flO go 60 100 110

-shy --- shy

bull

Low oil pressure switch set at Overspeed switch set at __________ High Water Cyllinder heat temp switch set at _______

Teated By Date _______ Certified Date ______

Name ________________ Name _______________________

c

~ A

~ 0 -ll00A

A

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VOUAGE UNDEA

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t- shy-- shy

U FAEO UHOEA

r RAHAY

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15VACI 1 01 as oa I 02 06 n

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2 NOS IOl-tl-t I 01-1 rG=t=t=1t-~cOP pER B U So BltU~ 5

UOOA TPN ACS _ -SOK - HI2-Hl

R Y N

~C 11 OOm pvCPVC ~(c_)-~+-4gt 1____ ---J

COPPER CABLE ON LADDER lt I I -1-

I ~-----I r 95mn-t pvc CABtES bull 151 50HZ JPHASE WIRE SUPPLY f I FAOH 7$Ol(vA GENERATOR SET I I lt

I I

11 - COWER Sml ---I ~_J Imiddot r--- -~

~

USEFUL FORMULAS I

TO FINO SINGLE PHASE DIRECT CURRENTTHREE PHASE

-kVA x 1000 kVA x 1000 AMPERES when KVA is known not applicable

middotE E x 173

AMPERES when horsepower is h~ x 746 hQx746 hQ x 746 known E x eff x pf E x 173 x eft x pf E x eff

AMPERES when kilowatts are kw x 1000 kW x 1000 kW x 1000-known I x pf E E x 173 x pf

I x EImiddot x E x pf IxEx173xpfKILOWATTS 10001000 1000

I xE I x E x 173KILOVOLT-AMPERES not applicable 1000 1000

I x E x effJ x E x eff x pf I x E x 173 x eff x pfHORSEPOWER 746746 746

E x IWATTS

E ) I x 173 x pf E x Ix pf

I = ampere~ E= volts kW kilowatts kVA = kilovolt-amperes -

hp = horSepower eff = percent efficiency pf = power factor

KADARAN MUS P ALANG BUS MELINTANG PAPAN SillS UTAMA

No Papang bus tembaga (mm) Kadaran arus (A) (round edge)

1 63 X 25 250

2 63 X 315 300

63 X 40 4003 -

500

63 X 504

63 X 63 6005

6 63 X 80 800 shy

7 63 X 100 1000

8 63 X 125 1250

2 X 63 X 50 10009

10 2 X 63 X 80 1600

1 1 2 X 63 X 100 2000

c

~ A

~ 0 -ll00A

A

E7 J bull soov

ALtEAraquo~lNl r FAflUA( RnA

-- shylJ

VOUAGE UNDEA

y

RAElAY ~~ ----

--poundshy

0ovER YVOLTAGE AAElAY

t- shy-- shy

U FAEO UHOEA

r RAHAY

-

- --li

P

~EJ J nOOIS A euro leuroCLA ~S

15VACI 1 01 as oa I 02 06 n

D1 01 --

6AII

05- 1 05I KWH middot1 E flo I

== 47 - 53HZ

A f e GENEltAAIOA t~ SUPPLY O~ INOICklOAS lt

~

f---4

I--

I--

--4

-

SASo51

52 ~~

53 --- v _

E1 E2

2 NOS IOl-tl-t I 01-1 rG=t=t=1t-~cOP pER B U So BltU~ 5

UOOA TPN ACS _ -SOK - HI2-Hl

R Y N

~C 11 OOm pvCPVC ~(c_)-~+-4gt 1____ ---J

COPPER CABLE ON LADDER lt I I -1-

I ~-----I r 95mn-t pvc CABtES bull 151 50HZ JPHASE WIRE SUPPLY f I FAOH 7$Ol(vA GENERATOR SET I I lt

I I

11 - COWER Sml ---I ~_J Imiddot r--- -~

~

USEFUL FORMULAS I

TO FINO SINGLE PHASE DIRECT CURRENTTHREE PHASE

-kVA x 1000 kVA x 1000 AMPERES when KVA is known not applicable

middotE E x 173

AMPERES when horsepower is h~ x 746 hQx746 hQ x 746 known E x eff x pf E x 173 x eft x pf E x eff

AMPERES when kilowatts are kw x 1000 kW x 1000 kW x 1000-known I x pf E E x 173 x pf

I x EImiddot x E x pf IxEx173xpfKILOWATTS 10001000 1000

I xE I x E x 173KILOVOLT-AMPERES not applicable 1000 1000

I x E x effJ x E x eff x pf I x E x 173 x eff x pfHORSEPOWER 746746 746

E x IWATTS

E ) I x 173 x pf E x Ix pf

I = ampere~ E= volts kW kilowatts kVA = kilovolt-amperes -

hp = horSepower eff = percent efficiency pf = power factor

KADARAN MUS P ALANG BUS MELINTANG PAPAN SillS UTAMA

No Papang bus tembaga (mm) Kadaran arus (A) (round edge)

1 63 X 25 250

2 63 X 315 300

63 X 40 4003 -

500

63 X 504

63 X 63 6005

6 63 X 80 800 shy

7 63 X 100 1000

8 63 X 125 1250

2 X 63 X 50 10009

10 2 X 63 X 80 1600

1 1 2 X 63 X 100 2000

~

USEFUL FORMULAS I

TO FINO SINGLE PHASE DIRECT CURRENTTHREE PHASE

-kVA x 1000 kVA x 1000 AMPERES when KVA is known not applicable

middotE E x 173

AMPERES when horsepower is h~ x 746 hQx746 hQ x 746 known E x eff x pf E x 173 x eft x pf E x eff

AMPERES when kilowatts are kw x 1000 kW x 1000 kW x 1000-known I x pf E E x 173 x pf

I x EImiddot x E x pf IxEx173xpfKILOWATTS 10001000 1000

I xE I x E x 173KILOVOLT-AMPERES not applicable 1000 1000

I x E x effJ x E x eff x pf I x E x 173 x eff x pfHORSEPOWER 746746 746

E x IWATTS

E ) I x 173 x pf E x Ix pf

I = ampere~ E= volts kW kilowatts kVA = kilovolt-amperes -

hp = horSepower eff = percent efficiency pf = power factor

KADARAN MUS P ALANG BUS MELINTANG PAPAN SillS UTAMA

No Papang bus tembaga (mm) Kadaran arus (A) (round edge)

1 63 X 25 250

2 63 X 315 300

63 X 40 4003 -

500

63 X 504

63 X 63 6005

6 63 X 80 800 shy

7 63 X 100 1000

8 63 X 125 1250

2 X 63 X 50 10009

10 2 X 63 X 80 1600

1 1 2 X 63 X 100 2000

KADARAN MUS P ALANG BUS MELINTANG PAPAN SillS UTAMA

No Papang bus tembaga (mm) Kadaran arus (A) (round edge)

1 63 X 25 250

2 63 X 315 300

63 X 40 4003 -

500

63 X 504

63 X 63 6005

6 63 X 80 800 shy

7 63 X 100 1000

8 63 X 125 1250

2 X 63 X 50 10009

10 2 X 63 X 80 1600

1 1 2 X 63 X 100 2000