KILANG KELAPA SAWIT BATU LINTANG - Kuala Lumpur … · KILANG KELAPA SAWIT BATU LINTANG. Progress...
Transcript of KILANG KELAPA SAWIT BATU LINTANG - Kuala Lumpur … · KILANG KELAPA SAWIT BATU LINTANG. Progress...
Date 23-05-13
.
KILANG KELAPA SAWIT BATU LINTANG
Progress Report
For the month ofAPRIL 2013
(ARVIN A/L SANGGARIN)Acting Manager
KUALA LUMPUR KEPONG BERHAD(No. Syarikat: 15043-V)
KILANG KELAPA SAWIT BATU LINTANG
PAGE 1
HIGHLIGHTSEstimated percentage of FFB pushed by shovelPercentage FFB pushed due to grading
PRODUCTION
RAINFALL RECORD (mm) Year 2013
Fin Year Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug SepLast FY 448.00 344.00 157.00 49.00 382.00 280.00 239.00 167.00 29.00 115.00 95.00 169.00This FY 300.00 305.00 310.00 180.00 270.00 140.00 250.00
OTHER HIGHLIGHTS
DESCRIPTION OF PROBLEMS / ACHIEVEMENTS
Comments :Both OER and KER have decreased by 0.09% and 0.37% respectively as compared to last month.The todate OER for the 2012/13 financial year has decreased by 0.18% while the KER todate has improved by 0.01% as compared to last year same period todate.
This Month TodateLast Month
20.70
ITEM
O.E.R %
K.E.R % 5.11
PROGRESS REPORT ON
(7TH MONTH OF FINANCIAL YEAR)FOR THE MONTH OF APRIL 2013
KILANG KELAPA SAWIT BATU LINTANG
4.754.97 4.964.74
20.84 20.7020.61
Current Financial Year Same Period Last Year
21.02
TodateThis Month
PAGE 2
1 PRODUCTION REPORT
1.1. FFB STATEMENT
1.1.1. FFB CONTRIBUTION
Estimate for Estimate +/- Estimate +/- EstimateThis Month Todate This Month Todate This Month Todate
KLK Estates MT MT MT MT MT MT1,168.210 14,397.780 4,360.000 32,648.000 -73.21% -55.90%
347.940 5,145.620 - -358.040 5,488.720 - -329.580 4,028.990 - -347.120 4,192.450 - -224.410 2,529.980 1,442.000 11,898.000 -84.44% -78.74%299.540 4,161.170 - -
88.470 1,067.780 - -1,257.920 16,681.500 4,334.000 30,555.000 -70.98% -45.41%
- 22.110 - -- - - -
- -- -- -- -- -- -
Sub Total 4,421.230 57,716.100 10,136.000 75,101.000 -56.38% -23.15%
Non-KLK Estates- -
- 1,657.130 180.000 1076.000 -100.00% 54.01%- -- -- -- -- -- -- -- -- -
Sub Total - 1,657.130 180.000 1,076.000 -100.00% 54.01%
Outsiders- -- -- -- -- -- -- -- -- -- -- -- -
Sub Total - - - - - -
Grand Total 4,421.230 59,373.230 10,316.000 76,177.000 -57.14% -22.06%
Comment :
Pinji
Batu DuaMenglembu
FFB for the month was 5894.77mt or 57.14% lower than the estimate of 10316mt due to diversion of FFB during mill annual Inspection.
Pelam
Serapoh
KamparBukit Tebuan
NagalelaiSuburNorseman
Senggang
Sungai Pulau
Batu LintangKedahBuntarGhim Khoon
PAGE 31.1.2. FFB COMPOSITION
Composition of crop from various years of planting are :-
MT % MT %1980 - - - - 1981 - - - - 1982 - - - - 1983 - - 243.06 0.41 1984 47.52 1.07 335.55 0.57 1985 37.62 0.85 417.34 0.70 1986 20.71 0.47 938.59 1.58 1987 62.85 1.42 774.81 1.30 1988 - - 83.81 0.14 1989 81.73 1.85 728.40 1.23 1990 122.45 2.77 1,687.32 2.84 1991 120.08 2.72 1,294.98 2.18 1992 23.49 0.53 508.64 0.86 1993 - - - - 1994 141.55 3.20 1,618.98 2.73 1995 389.29 8.81 3,722.86 6.27 1996 171.89 3.89 1,857.58 3.13 1997 315.19 7.13 4,944.01 8.33 1998 534.42 12.09 8,290.90 13.96 1999 411.22 9.30 6,473.40 10.90 2000 293.18 6.63 5,302.84 8.93 2001 217.54 4.92 3,334.65 5.62 2002 179.97 4.07 2,260.12 3.81 2003 268.91 6.08 3,650.06 6.15 2004 351.05 7.94 4,671.25 7.87 2005 62.62 1.42 885.05 1.49 2006 49.76 1.13 487.81 0.82 2007 217.67 4.92 2,057.42 3.47 2008 144.53 3.27 1,458.52 2.46 2009/10 155.99 3.53 1,345.28 2.27
- - - - - - - - - - - - - - - - - - - -
Total 4,421.23 100.00 59,373.23 100.00
Append below the classification of Palms According to Age :-Category Palm Age (years) TM % TD %
Immature 1st - 3rd 0% 0%Young 4th - 9th 19% 16%Prime 10th - 18th 63% 67%Old 19th and above 18% 17%Comments :
This Month TodateYear of Planting
Remarks
FFB composition vary from the year 1983 to 2010 with most of the crop coming from the year 1998.
1.1.3. FFB QUALITY
CONTRIBUTING This Last This Last This Last This Last This Last This Last This Last This LastESTATES Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month
- -- -- -- -- -- -- -
Total/Average 0 0
1.1.4. % FFB ON FLOOR AND IN LOADING RAMP FOR GRADING
FFB INTAKE (MT) % %- -
Comments :
-4,421 WEIGHT (MT)
LOADING RAMPWEIGHT (MT)
FFB GRADING
4,421
PAGE 4
No. of Grading % Black % Underripe % Long Stalk % Pest Damaged % Empty Bunch% Overnight % Rotten
1.1.5. LOOSE FRUIT & TRASH CONTENT
This Last This Last This Last This LastNO ESTATES Month Month Month Month Month Month Month Month
123456789
101112
Average 0 0
NO Outsider Estate123
Average 0 0
1.1.6. LOOSE FRUITS TO FFB RATIO
NO ESTATES1 Batu Lintang2 Pelam3 Kedah45678
1.1.7. STONES & TRASH IN FFB
NO ESTATES12345678
Comments :
% to FFBStones (kgs) per 100 tn FFB Tonnage (mt)Trash
56.05 - 4.46 - 2.99 - 0.86 -
Last Month% to FFB
3.57 - 0.31 - This Month Last Month
Total TonnageThis Month
Fruit in Load Loose Fruit (%) FFB %
PAGE 4.1
No. of Grading % Loose Trash Content in Trash Content in
PAGE 5
1.2. PRODUCTION QUALITY
1.2.1. PRODUCTION OIL / DESPATCH OIL
X S.D. X S.D. X S.D. X S.D.
FFA %
Moisture (VM) %
Dirt %
Peroxide Value %
DOBI
ANALYSIS RESULT BY (KDC/TQCC)
TaikoSAMPLE Average StandardFFA 4.61 3.0 MaxVM 0.33 0.13 MaxDIRT 0.08 0.03 MaxPEROXIDE VALUE 1.03 0.60 MaxIODINE VALUE 52.13 50 - 54DOBI VALUE 2.83 3.0 MinCAROTENE 573.33 600 MinE233 (1% CORR.) 1.24 1.20 MaxE269 (1% CORR.) 0.28 0.20 MaxIRON 5.0 - 3.0PHOSPHORUS 8.0 - 5.0D.F. (Delta Y) 18.20 20.0 MinQUALITY RATING NIL
Comments :
0.072.81 0.032.79
1.25
0.075
The production oil quality is maintain within Marketing Specifications
2nd week sample of high FFA is due to faulty sampling during recycling of oil after mill annual inspection.
0.60
0.170.0201.80
566.00
18.7821.34
52.202.86
0.250.30
---
-
579.00 575.001.37-
The quality of despatched CPO is maintained with Marketing Specifications.
2.60
14.49
52.303.03
0.301.10
-
51.90
1st Week 2nd Week
0.09
3rd Week
0.513.23
-0.1390.70
0.19
0.018
0.170.02
0.017
7.19-
-
> 2.310.06
0.303.42
4th Week
2.76
0.02
3.07
0.031
-
0.130.02
0.022
2.83
0.12
0.031
2.93 0.36 2.77
0.029
< 0.25
0.01
0.010
Marketing DESPATCHSpecification
< 5.0
0.015
This Month Last Month PRODUCTION
This Month Last Month
0.32 0.253.00 0.14
PAGE 61.2.2. PRODUCTION / DESPATCH KERNEL
MARKETINGX S.D. X S.D. X S.D. X S.D. SPECIFICATION
5.16 0.36 5.19 0.33 5.43 0.26 5.56 0.13 6%4.56 0.47 4.32 0.91 4.69 0.03 4.51 0.18 7%0.21 0.03 0.21 0.03 0.00 0.00 0.00 0.00
10.85 0.87 10.99 1.25 0.00 0.00 0.00 0.000.28 0.17 0.22 0.14 0.14 0.01 0.31 0.28
1.2.3. CPO DESPATCHBUYER MILL BUYER'S + / -
NET NET ON MILLWEIGHT WEIGHT NET WEIGHT
tn tn tn1- 0.000 0.000 0.0002- 0.000 0.000 0.0003- 400.500 400.290 -0.2104- 0.000 0.000 0.0005- PK AGRO 0.000 0.000 0.0006- 201.700 200.910 -0.7907- 0.000
602.200 601.200 -1.000
1.2.4. PK DESPATCHBUYER MILL
NETWEIGHT
tn1- SANG KEE 18.1302- 51.070 3- 74.040 4-5-6-7-
Total : 143.240
1.2.5. CXC REPORT
Comments :
No. of Loads with high differences +/- 80kg)
WILMAR EDIBLE OILPGEO EDIBLE OILKLK (SABAH)TAIKO BLEACHING
CARGILL PALM
PRODUCTIONLAST MONTH
DESPATCHTHIS MONTH LAST MONTHTHIS MONTH
MOISTURE %
PANGKORSINN HWAT HENG
STONE CONTENT %
DIRT %FFA %TOTAL BROKEN KERNEL %
most of the load with high shortage is due to long distance dispatches to Port Klang.
28
The kernel quality is maintained within Marketing Specifications
THIS MONTH LAST MONTH
The difference in weight between the mill and the buyers was low at 0.16%
92-6
Total number of CPO tankers
PAGE 6.1
LOADS FROM MONTH: April 2013
Ticket No Driver Vehicle Date Mill Buyer G / Loss BuyerA041885 APPU A/L KRISHNAN ABU 3593 01-04-13 23.300 23.210 0.090 (KLK) Sabah (0.070)A042027 ASMIR BIN JAAFAR PAF 9860 15-04-13 24.220 24.120 0.100 Cargill (0.075)A042095 ASMIR BIN JAAFAR PAF 9860 17-04-13 24.270 24.140 0.130 Cargill (0.100)A042098 ZULKIFLI B YUSOF PHT 1444 17-04-13 29.870 29.770 0.100 Cargill (0.080)A042270 ASMIR BIN JAAFAR PAF 9860 22-04-13 24.290 23.980 0.310 Cargill (0.250)A042274 APPU A/L KRISHNAN ABU 3593 22-04-13 23.150 22.950 0.200 Cargill (0.170)
Total : 0.745 (Oil recovered)
Total 0.930Comments
EXTRACTED FROM CXC REPORT
Weight Details (MT)
CPO Despatch Loads With High Differences
PAGE 6.2
No. Tanker No. *Total
UsageMill Weight
+/-Other Mill Weight +/-
Total Weight +/-
No Go Zone
Excessive Idling
Power Disconnect
Zone Grid Exit Action Taken / Remarks
Total 0 0 0 0
* Represent (TMS) Outside Tankers
GPS PROGRESS REPORT FOR KILANG KELAPA SAWIT BATU LINTANG ON April 2013
Violation Report
PAGE 71.3. COST OF PRODUCTION
(Basis : Cost per tonne CPO)
ThisMonth Todate Year ' s
April 2013 7 mths EstimateRM / tn RM / tn RM / tn
Indirect Cost 152.32 83.89 74.42
Depreciation
Manufacturing Cost 596.21 192.65 170.53
Ex-Mill Cost 748.53 276.54 244.95
Cooking Oil Cess
Palm Oil Stabilisation Cess 2.00 2.00 2.00
CPO (Sabah) Sales Tax
Despatch & Selling 24.01 21.92 20.13
TOTAL EXPENDITURE 774.54 300.46 267.08
A/c This Month Estimate
Code RM/ton CPO RM/ton CPO Diff. (%)1 2.38 0.87 63.4%2 27.64 9.73 64.8%4 5.83 1.95 66.6%11 3.11 0.96 69.1%
12 5.45 1.29 76.3%
16 15.93 5.79 63.7%
19 7.79 2.58 66.9%41 6.18 2.41 61.0%42 49.10 17.49 64.4%
44 154.63 31.55 79.6%
45 22.85 6.88 69.9%
50 66.48 20.59 69.0%51 59.73 7.08 88.1%52 19.03 3.90 79.5%53 9.40 2.00 78.7%56 50.29 2.43 95.2%58 38.20 7.73 79.8%59 6.49 0.43 93.4%
Comments :
Higher due to low crop processed during the monthHigher executive salaries & EPFHigher employer socso contribution
Replaced Tsubaki conveyor chain and M.S flat barRenewed clamp spider arm plate
To hack 40'x25'x8' and concrete kernel bulk silo floor
Higher cost due to donation upon death for Ibrahim Che Rose Father
Reconcrete floor & extend floor for vehicle reverse & repair rail
Comments
Manufacturing cost was at RM 596.21/tonne oil against estimate of RM 170.53/tonne oil.
Replaced M.S.Plate and install body plate for kernel siloRenewed CBC ribbon & liner 40ft and end cover
Higher supervisor overtimeHigher labour wages due to new basic for c/roll
Renewed shell elevator bottom section & FIB conveyor ribbon,liner & bearingReplaced PVC nozzle for sand filter
Higher hospital / clinic charges
Shortfall of CPO production was 1,306.9860 tonnes against propn. estimate of 2,218 tonnes CPO.
High cost was due low crop processed and machinery repair during mill annual inspection
Higher electricity charges
Higher AP wages and OT levied by BLE
Renewed 70ft long shell liner & over head for S1 & install 35ft
PAGE 82 PROCESS PERFORMANCE
2.1. STERILIZATION
Summary of sterilisation cycle for the month is tabulated as follows :-Function X (min) S.D.Deaeration 21st. Peak (1.73 Bar / 25 psi) 101st. Peak exhaust 22nd. Peak (2 Bar / 29 psi) 132nd. Peak exhaust 43rd. Peak (2.7 Bar / 40 psi) 133rd. Peak exhaust 04th. Peak (2.7 Bar / 40 psi) 0Holding Time 41Final exhaust 2Steaming cycle 87 0Door Open to Door Shut Time
X S.D. X S.D.USB after 1st Threshing (%)USB after 2nd Threshing (%) 2.29 0.37 2.16 0.37Threshing Efficiency (%)
STERILIZER CONDENSATE
This Month Last MonthX S.D. X S.D.
0.93 0.26 0.95 0.26
Condensate / FFB Ratio
Absolute oil loss (kg/tn FFB)
Comments :
The percentage of USB has increased by 0.13% compared to last month.OLWB for sterilizer condensate has decreased by 0.02% compared to last month.
Last MonthThis Month
Steriliser condensate (Oil Content in Wet Basis)
PAGE 9.02.2. DIGESTING & PRESSING STATION
2.2.1. DIGESTER TEMPERATURE OC
This Month Last Month DIGESTER X S.D. X S.D. Digester No. 1 99.00 2.71 97.00 2.02 Digester No. 2 99.00 2.63 97.00 2.08 Digester No. 3 100.00 0.00 96.00 2.00 Digester No. 4 Digester No. 5 Digester No. 6 Digester No. 7 Digester No. 8 Digester No. 9
2.2.2. PRESSING
Press Press Press Press Press Press Press Press Press AverageNo. 1 No. 2 No. 3 No. 4 No. 5 No. 6 No. 7 No. 8 No. 9
X 5.24 5.03 5.06 5.11S.D. 0.39 0.26 0.00 0.22
X 4.90 4.84 4.75 4.83S.D. 0.36 0.32 0.21 0.30
X 7.76 7.54 7.35 7.55S.D. 0.22 0.23 0.00 0.15
X 7.58 7.48 7.83 7.63S.D. 0.61 0.52 0.09 0.41
X 18.95 22.27 26.50 22.57S.D. 1.98 3.67 0.00 1.88
X 23.08 23.72 19.17 21.99S.D. 6.59 6.10 2.11 4.93
X 148.12 142.12 9.30 99.85S.D. 0.00 0.00 0.00 0.00
X 283.02 229.41 54.67 189.03S.D. 0.00 0.00 0.00 0.00
Comments :
Average nut breakage has increased by 0.58% as compared to last month.Average % of OLWB for press losses has increased by 0.28% than last month.
Will strive reduce the nut breakage to below 18%.
This Month
Last Month
This Month
Last Month
OIL LOSS ON DRY BASIS (OLDB)
NUT BREAKAGE (%)
PRESS RUNNING HOURS
This Month
Last Month
This Month
Last Month
OIL LOSS ON WET BASIS (OLWB)
PAGE 9.12.2.3.
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
X 13.94 16.94 37.43 36.00 56.32 63.73 11.67 13.23 11.65 9.14 19.68 21.12 8.92 12.35S.D. 2.43 2.58 4.34 4.70 5.01 3.36 1.72 3.67 1.04 1.10 1.26 3.22 0.26 1.41N
True Nut TrashTrue Mesocarp (ripe) True Mesocarp (unripe)
Oil in Mesocarp OLWB Normal Parthenocarp
Abnormal Partnenocarp
PAGE 9.2
2.2.4. EFB PRESSING
Press Press Press PressNo. 1 No. 2 No. 3 No. 4
PRESS RUNNING This Month HOURS Last Month DOWN TIME This Month
Last Month
2.2.5. OIL RECOVERED
This Month F F A (%) DOBI
VM (%)OLWB (%)
Press Fibre (OLDB) Ratio EFB Liquor to FFB (%)
2.2.6. SPLITTER
RUNNING HOURSThis Month Last Month
No. 1 No. 2
Comments :
Last Month
PAGE 10
2.3. CLARIFICATION STATION
2.3.1. CLARIFICATION TANK
This Month Last MonthTank 1 Tank 2 Tank 3 Tank 1 Tank 2 Tank 3
X 94.00 95.00S.D 4.13 1.41
% Oil in underflow X 5.16 5.28 (% OLWB) S.D 0.19 0.19
2.3.2. SLUDGE SEPARATOR (S) / CENTRIFUGE (C)
S1 S2 S3 C1 C2 C3 C4 C5 C6 C7 C8X 0.74 0.89 0.81
S.D 0.20 0.22 0.22X 0.74 0.84 0.79
S.D. 0.20 0.18 0.17T Mth X 132.00 70.00 113.00L Mth X 174.00 210.00 245.00T Mth X 1.60 1.60 1.60L Mth X 1.60 1.60 1.60T Mth X 594.11 325.11 531.22L Mth X 706.00 903.00 1053.00T Mth X 0.99 0.65 0.97L Mth X 0.65 0.96 1.04
Comments :
Separate Waste Basculator (mt)
Oil losses on Absolute Terms (Kg/tn FFB)
% OLWB for underflow has decreased by 0.12%.All separator losses were within in-house target.
Nozzle size (mm)
Temperature OC
This MonthLast
Month
% Oil loss on wet basis (x)
Operating Hours (hrs)
PAGE 11
2.3.2. DECANTER (D)
Inlet
D1 D2 D1 D2 D1 D2X
S.DX
S.D.X
S.DX
S.D.X
S.DX
S.D.T Mth XL Mth X
Comments :
Heavy Phase
This MonthLast
Month
This Month
This Month
This MonthLast
Month
Last MonthTemperature (oC)
Last Month
Solid Phase
VM % (x)
Light Phase
Oil % (x)
Operating Hours
NOS % (x)
PAGE 12
2.3.3. DILUTION RATE & ABSOLUTE OIL LOSS
X S.D. X S.DDILUTION RATE % 32.00 2.40 32.00 1.41Separator Waste to FFB ratio 32.81 33.60Decanter cake to FFB ratioAbsolute Oil loss in Separator/Centrifuge kg/mt FFB 2.61 2.65Absolute Oil loss in Decanter Cake kg/mt FFBTotal Oil loss kg/MT FFB 2.61 0.00 2.65 0.00
2.3.4. OIL LOSSES AFTER DEOILING TANK TO EFFLUENT
DescriptionAfter Deoiling tank (OLWB)After Cooling pond
Comments :
0.76 0.58
This Month Last Month
This Month Last Month
Absolute oil loss in kg/mt FFB decreased by 0.04kg/mt FFB than last month.
0.82 0.78
PAGE 13
2.3.5. PURIFIER & VACUUM DRYER
No: 1 No: 2 No: 1 No: 2 No: 3 No: 4 No: 5X
S.DX
S.D.X
S.DX
S.D.X
S.DX
S.D.X
S.DX
S.D.
2.3.6. VACUUM DRYER
X S.D X S.D X S.DThis Month 70.00 0.25 0.04 0.12 0.02 52.00Last Month 70.00 0.25 3.00 0.13 0.02 48.00This MonthLast MonthThis MonthLast Month
Comments :
% Dirt
This MonthLast
Month
PURIFIER After PurifierBefore Purifier
% VM
This MonthLast
Month
VM Rem. Eff
This MonthLast
Month
Dirt Rem. Eff
This MonthLast
Month
Vacuum dryer efficiency is satisfactory.
VACUUM DRYER Vacuum (-cm Hg) VM % After DryerVM % Before DryerVM.
Removal Eff.
No: 1
No: 2
No: 3
2.4. NUT & KERNEL STATION PAGE 13.1
2.4.1. NUT SILO & KERNEL SILOS
DESCRIPTION No: 1 No: 2 No: 3 No: 4X 18.86 18.58
S.D 0.11 0.11X 18.96 18.70
S.D. 0.71 0.13X 14.20 14.20
S.D 1.10 1.10X 14.66 14.89
S.D. 1.15 0.58X 24.71 23.98
S.DX 22.68 20.37
S.D.
2.4.2. KERNEL SILO
1 2 3 4 5 1 2 3 4 5Top
Middle 74.00 44.00 67.00 42.00Bottom 79.00 70.00 80.00 70.00
% VM Fresh Kernel X 20.50 19.33 20.06 19.49S.D 0.64 0.14 0.77 0.15X 5.12 5.38 5.22 5.48
S.D 0.38 0.42 0.31 0.28% Drying Efficiency 75.02 72.17 73.98 71.88
Comments :
This MonthLast
Month
This Month Last Month
% Drying Efficiency
% Dried Kernel
Temperature oC
Kernel drying efficiency is satisfactory.
% VM Fresh Nut
This MonthLast
Month
% Dried Nut
This MonthLast
Month
2.4.3. NUT CRACKING EFFICIENCY PAGE 13.2
X SD X SD X SD X SD X SD X SD X SD X SD X SDWhole Nut (%) 85.78 3.80 83.76 2.02Broken Nut (%) 9.10 1.97 10.83 0.74Whole Kernel (%) 1.10 0.29 0.84 0.10Brokern Kernel (%) 0.32 0.33 1.28 0.08
X SD X SD X SD X SD X SD X SD X SD X SD X SDWhole Kernel (%) 33.73 6.34 34.19 0.06Broken Kernel (%) 12.10 4.26 13.82 1.35Uncracked Nut (%) 0.55 0.15 0.58 0.12Half cracked Nut (%) 0.84 0.29 0.78 0.21
X SD X SDRipple Mill No: 1 97.19 0.68 98.61 0.82Ripple Mill No: 2 97.20 0.26 98.59 0.38Ripple Mill No: 3 Ripple Mill No: 4Ripple Mill No: 5Ripple Mill No: 6Ripple Mill No: 7Ripple Mill No: 8Ripple Mill No: 9
Comments :
R I P P L E M I L L
R I P P L E M I L L
No: 1 No: 2 No: 3 No: 4 No: 7
Nut Cracking Eff.
Kernel Recovery Eff.
All ripple mills performed well.
No: 6No: 5
No: 9No: 5
No: 8
No: 6 No: 8No: 7
No: 9Nut Composition before Cracker (INPUT)
No: 3Mixture Composition after Cracker
No: 4No: 2No: 1
PAGE 142.4.4. KERNEL LOSSES / COST
X SD X SD X SD X SD X SD X SD
0.89 0.19 0.90 0.16
1st Stage2nd
Stage 1st Stage2nd
Stage 1st Stage2nd
Stage 1st Stage2nd
Stage 1st Stage2nd
Stage 1st Stage2nd
Stage
0.83 0.12 0.94 0.19
Claybath 0.82 0.13 0.85 0.20
2.4.5. RUNNING COST
Comments :
0.224 0.227
4.732
0.200
The cost for calcium carbonate has decreased by 0.3 cents/mt FFB as compared to last month.All kernel losses were within in-house target.
4.443 3.679
Line 3Line 1 Line 2 Line 3 Line 1 Line 2
2951.674
Last MonthThis Month
This Month Last Month Todate
209.632 404.653
Cyclone Fibre
LTDS
Hydrocyclone (PK in wet shell)
Total Kaolin or Calcium Carbonate Cost (RM)
Kernel Produced (mt)
1798.000 11851.300992.000
Cost / MT of PK (RM)
Cost / MT of FFB (RM)
Other Cost e.g Sodium Silicate (RM)
PAGE 152.5. BOILER / POWER HOUSE
2.5.1. BOILER HOUSE
Description This Month Last Month TodateBoiler Chemical Cost (RM) 663.18 1188.41 8905.99 Cost / MT FFB (RM) 0.15 0.15 0.15
2.5.2. POWER HOUSE
DescriptionThis Month Last Month This Month Last Month This Month Last Month This Month Last Month This Month Last Month
Turbines > Dresser RandNo. 1 (700 KW) 168.5 307.1 65480.0 127150.0No. 2 (400 KW)Diesel Gen Set > CumminsNo. 1 (300 KW) 280.3 174.6 13069.0 10774.0 6394.0 4413.0 2.04 2.44No. 2 (30 KW) - 0.0 0.0 - 0.00No. 3 (0 KW)KwHr / mt FFB (Turbine + Genset)
2.5.3. TNB POWER SUPPLY
KwHr RM KwHr RM KwHr RMPalm Oil Mill 13082.00 4997.45 15790.00 6012.95Rubber FactoryEcomat PlantTotal 13082.00 4997.45 15790.00 6012.95 0.00 0.00
Comments :
Steam Consumption per KwHr (Turbine)
Last Month Todate
We are looking into extending TNB supply to all stations.
This Month
Operating Hours Total KwH Generated Kw KwHr / LitDiesel Consumption
(Litres)
PAGE 16
2.6. WATER TREATMENT PLANT
2.6.1. WATER CONSUMPTION
Description This Month Last Month This Month Last Month m3/mt FFBOwnEstate
Mill 6810.00 10720.00 1.54 FCTOTAL 6810.00 10720.00 0.00 0.00 1.54
2.6.2. WATER TREATMENT COST
This Month Last Month TodateChemical Cost (RM) 938.73 1578.55 10954.97Cost /m3 water (cts / m3) 0.14 0.15Cost /mt FFB (cts / mt FFB) 0.21 0.20Water Consumption (m3 / mt FFB) 1.54 1.35
2.6.3. MONTHLY LICENCE COSTPUMPING RAW WATER FROM RIVER
This Month Last Month TodateTotal Volume of water (m3) consumed 6810.00 10720.00 74051.00Total Cost (RM)
Comments :
Domestic
Water consumed%
Water consumption has increased by 0.19 m3/mt FFB as compared to last month.Water treatment cost has decreased by 1 cent/mt FFB as compared to last month.
PAGE 17
2.7. General (Visitors / Security / Training Programme / Details of Breakdown, etc)
2.7.1. Visitation
Date10&29/4/13
10-04-1323-04-13
2.7.2. Training
Date
2.7.3. Security
Date24-04-13
2.7.4. OSH Matter
Date10-04-13
2.7.5. RSPO Matter
Date
2.7.6. Amenities
Date
2.7.7. Water Supply
Date
2.7.8. EFB DISPOSAL
2.7.9. DECANTER CAKE DISPOSAL
Balance b/f (mt) Production (mt) Collected (mt) Balance c/f (mt)
1,827.14 10.56 Balance b/f (mt) Production (mt) Collected (mt) Balance c/f (mt)
15.48 1,822.23
Remarks
Remarks
Remarks
JKKP (OFFICER) Inspection Visit
RemarksPersonEn.Hadzri (CCPOM) Visiting Eng
RemarksASA (En.Jamil)
V.E.E Mill Visit
Remarks
OSH department Mr.Lawrence and Mr.Kumar - Mill InspectorRemarks
PAGE 17.1
2.8.0. Effluent Treatment
Date
2.8.1 Mill Downtime
Date Hours Date Hours13-04-13 1.523-04-13 228-04-13 0.5
Total 4 0
2.8.2 Housekeeping / Beautification / Linesite / Compound
Date
2.8.3. Others
Date
Comments
Remarks
Details DetailsLine 1 Line 2
Remarks
Remarks
Boiler feed (A2B) motor burnedFibre air lock & G.Box repairFibre cyclone air lock repair
PAGE 17.2
2.8.4. Effluent Result For April 2013
abcdefgh
2.8.5 Trailing Report
Total Solids (mg / l)
N/A126
N/ATotal Nitrogen (mg / l)COD (mg / l)
N/AAmmonical Nitrogen (mg / l)
180
143942
N/A
No Trailing conducted for this month
3809
DOE LimitpH N/ABOD (mg / l) 5000 MAX
TQCC Result8.6
Oil & Grease (mg / l) N/AN/A
13Suspended Solids (mg / l) 364
PAGE 183.0 MANPOWER
3.1. EMPLOYEES
MALAYS CHINESE INDIANS OTHERS TOTAL Executives 1 0 3 0 4 Subordinate Staff 5 0 12 0 17 TOTAL 6 0 15 0 21
3.2. SUBORDINATE STAFF LEAVE STATUS
Leave Leave Leave B/F From Entitlement Taken Leave LeaveYear '11 for Year '12 This Taken Earned
No. Position (Days) (Days) Total Month Todate Todate Bal1 C/CLERK 4 21 25 2 9 7 232 2ND CLERK -4 24 20 1 7 8 2134 CHARGEMAN -2 8 6 3 14 8 05 SUPERVISOR 15 21 36 1 6 8 386 SUPERVISOR 16 21 37 2 6 7 387 E/DRIVER 3 18 21 3 9 6 188 BOILERMAN 6 15 21 1 2 5 249 BOILERMAN 9 17 26 3 8 6 24
10 LAB OPER 0 0 0 -2 7 6 -111 MECHANIC -4 17 13 4 10 6 912 MECHANIC 4 18 22 1 7 6 2113 MECHANIC 6 18 24 2 4 6 2614 W/B OPER -18 18 0 -1 6 6 015 MECHANIC -25 18 -7 -1 3 5 -516 FOREMAN -21 24 3 -1 5 8 617 E/DRIVER -18 18 0 -3 6 6 018 MECHANIC -14 15 1 1 6 5 019202122232425262728
Comments :
SYED MOHD ADNAN
AB RAHMAN CHE HATS.PADMANATHANSAMSUDDIN BIN ISHAKS.SUBRAMANIAM
G.LOGANATHAN
P.SANKARAN
A.MOHANATHAS
A.PUGALENTHY
R.RAJOO
R.BALAN
S.JAMESONG.KRISHNASAMY
S.MUNIANDY
NAMEALIZA BINTI MAT ISA
AV.MOGANAKRISHNAN
MAHD HANIFFAH
PAGE 18.13.3 EMPLOYEE (MILL WORKERS)
(A) CHECKROLL
(1) MALAYSIAN Male Female Sub Total Male Female Sub Total Bumiputera 23 3 26 - 26 Chinese - - - - Indian 27 4 31 - 31 Grand Total 50 7 57 - - - 57
(2) NON-MALAYSIAN Sri Lanka - - - India 12 - 12 - 12 Indonesia 5 - 5 - 5 Bangladeshi - - - Thai - - - Filipino - - - Grand Total 17 - 17 - - - 17 Total Checkroll 67 7 74 - - - 74
(B) CONTRACT / TEMPORARY
(1) MALAYSIAN Male Female Sub Total Male Female Sub Total Bumiputera 1 1 - 1 Chinese - - - Indian 1 1 - 1 Grand Total 2 - 2 - - - 2
Employees Dependants (Resident)Total
Employees Dependants (Resident)Total
PAGE 19Appendix 1
Unit This Month Last Month Todate1.0 FFB
1.1.1 Weight of FFB processed MT 4,421.230 7,922.730 59,373.230 1.1.2 Estimate MT 10,316.000 11,146.000 76,177.000 1.1.3 Shift Hours Hrs -
2.0 OIL MANUFACTURE2.1.1 Weight of Oil Produced MT 911.014 1,640.213 12,373.871 2.1.2 Estimate MT 2,218.000 2,397.000 16,327.000 2.1.3 Oil Extraction Rate % 20.61 20.70 20.84 2.1.4 Estimate % 21.50 21.51 21.43 2.1.5 Press Running Hours Hrs. 300.27 567.10 4,017.73 2.1.6 Production Hours Hrs. 159.50 293.50 2,122.75 2.1.7 Downtime (Line 1) Hrs. 4.00 4.50 17.50 2.1.8 Downtime (Line 2) Hrs. - - 2.1.9 Press Capacity per unit MT / hr 14.72 13.97 14.78 2.2.0 F.F.B. Manufactured / Hours MT / hr 27.72 26.99 27.97 2.2.1 Oil Recovered / Hours MT / hr 5.71 5.59 11.55
3.0 KERNEL MANUFACTURE3.1.1 Weight of kernel Produced MT 209.632 404.653 2,951.674 3.1.2 Estimate MT 536.000 579.000 3,882.000 3.1.3 Kernel Extraction Rate % 4.74 5.11 4.97
;3.1.4 Estimate % 5.20 5.19 5.10 3.1.5 Production Hours Hrs. 159.50 293.50 2,122.75 3.1.6 Kernel Recovered / Hr MT / hr 1.31 1.41 1.39
4.0 DESPATCH AND STOCK4.1.1 Oil Despatched MT 601.200 2,222.870 12,462.200 4.1.2 Oil in Stock MT 1,090.106 780.292 1,090.106 4.1.3 Kernels Despatched MT 143.240 616.980 3,532.566 4.1.4 Kernels in stock MT 99.349 32.957 99.349
- Packed / Bulk Silo MT 99.349 32.957 99.349 - Kernel in Bag MT -
Remarks :
PROGRESS REPORT FOR THE MONTHOF APRIL 2013
PAGE 20
MAJOR MAINTENANCE REPORT FOR THE MONTH OF APRIL 2013
(1) RECEPTION STATION / (2) LOADING PUMP / (3) STERILISER STATION(4) HOISTING / TIPPER AND THRESHING STATION
Reconcreted part of loading ramp apron floor and extended floor for reversing of lorries.
Replaced thresher No.1 spider arm clamp
Replaced 70ft of wear liner for sterilizer No.1.
Installed 35ft of 2 o'clock and 10 o'clock side liner for sterilizer No.3
Replaced 200ft of 4" conveyor chain for inclined efb conveyor
PAGE 21
MAJOR MAINTENANCE REPORT FOR THE MONTH OF APRIL 2013
(5) PRESS AND DIGESTER STATION / (6) EFB PRESSING STATION / (7) KERNEL PLANT STATION(8) CLARIFICATION STATION
Replaced 40ft of CBC liner ribbon and hanger bearing
Replaced worn out plates of kernel silo No.1 and kernel silo No.2
PAGE 22
MAJOR MAINTENANCE REPORT FOR THE MONTH OF APRIL 2013
(9) RAW WATER HOUSE AND WATER TREATMENT PLANT STATION / (10) POWER STATION / (11) BOILER STATION(12) EFFLUENT STATION
Serviced pneumatic system and replaced FD and ID fan positioner for vickers boiler
Replaced fuel feeder chute for vickers boiler
Replaced ID fan damper plates for vickers boiler
Replaced FD fan dusting for vickers boiler
Replaced inclined fuel conveyor ribbon liner and hanger bearing
Replaced shell elevator bottom booth.
PAGE 23
MAJOR MAINTENANCE REPORT FOR THE MONTH OF APRIL 2013
(13) MILL BUILDING UPKEEP / (14) VEHICLE / (15) WORKSHOP / (16) GENERAL
Purchased 1 unit of 1mt electric chain block
Replaced 2 set of brake group c/w disc for shovel cat 950
CoverPageHighlightsProductionReportFFBCompositionFFBQualityLF_TrashContentProductionQualityProdDesKernelCPODesGPSRepCOPProcPerfDigPressStationDigPressStation2EFBPressingClarificationStationDecanterDilutionPurifierNutKernelStationNutCrackingEffKernelLossesBoilerPowerHouseWaterTreatmentGeneralGeneral2General3ManPowerEmployeeAppendix1MajorMaintRep1MajorMaintRep2MajorMaintRep3MajorMaintRep4
Main
KKS Progress Report version 1.33 for April 2013
Please select your desire section by a mouse click
Section ASection B
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Information for the Progress Report
Co NameKUALA LUMPUR KEPONG BERHAD
Co Reg No.15043-VSetup
OC Code024
OC NameKILANG KELAPA SAWIT BATU LINTANG
Co Start of Fin Mth10
Current Year2013Reset
Current Month4April
Current Month, YrApril 2013
Current Fin Mth #7th
Current Fin Mth7th
Current Fin Yr2013
Current Period2012/13
Asst/Manager NameARVIN A/L SANGGARINTitleActing Manager
By: Chan Kok LeongInstalled to:C:\eProgressRep\version 1.33
Sys last updated:30-Mar-2012Set:12-Jul-2012
Title ListYearMonthYesNo
Assistant20111No
Senior Assistant20122Yes
Acting Manager20133
Manager20144
Senior Manager20155
20166
20177
20188
20199
202010
202111
202212
Brief Instructions1. Change the Current Year / Month2. Click to get to desire Worksheet Page3. Enter the necessary data - Use Tab key to move to different fields4. Click Save icon to save your work5. Click Print to preview print out
Notes:1. Click Setup to change system defaults2. Click Reset for default zoom or A4 size
++ means click tab for more pages
11. Process Performance
1. Highlights
2. Production Report
4. FFB Quality
5. LF and Trash Content
6. Production Quality
7. Production and Despatch Kernel
8. High Differences CPO Despatch Loads
9. GPS Progress Report
10. Cost of Production
12. Digesting & Pressing Station ++
13. EFB Pressing
1. Clarification Station
2. Decanter
3. Dilution Rate & Absolute Oil Loss
4. Purifier & Vacuum Dryer
5. Nut & Kernel Station
6. Nut Cracking Efficiency
7. Kernel Losses / Cost
8. Boiler / Power House
9. Water Treatment Plant
10. General (Visitors/Security/Breakdown, etc.) ++
11. Man Power
12. Appendix 1
3. FFB Composition
13. Major Maintenance Report ++
CoverPage
KILANG KELAPA SAWIT BATU LINTANG
Progress Report
For the month of
APRIL 2013
Date5/23/13KUALA LUMPUR KEPONG BERHAD
(No. Syarikat: 15043-V)
KILANG KELAPA SAWIT BATU LINTANG
.
(ARVIN A/L SANGGARIN)
Acting Manager
Highlights
PROGRESS REPORT ONPAGE 1
KILANG KELAPA SAWIT BATU LINTANG
FOR THE MONTH OF APRIL 2013
(7TH MONTH OF FINANCIAL YEAR)
HIGHLIGHTS
Estimated percentage of FFB pushed by shovel
Percentage FFB pushed due to grading
PRODUCTION
Current Financial YearSame Period Last Year
This MonthLast MonthTodateThis MonthTodate
O.E.R %20.6120.7020.8420.7021.02
K.E.R %4.745.114.974.754.96
RAINFALL RECORD (mm)Year2013
Fin YearOctNovDecJanFebMarAprMayJunJulAugSep
Last FY448.00344.00157.0049.00382.00280.00239.00167.0029.00115.0095.00169.00
This FY300.00305.00310.00180.00270.00140.00250.00
OTHER HIGHLIGHTS
ITEMDESCRIPTION OF PROBLEMS / ACHIEVEMENTS
Comments :
Both OER and KER have decreased by 0.09% and 0.37% respectively as compared to last month.
The todate OER for the 2012/13 financial year has decreased by 0.18% while the KER todate has improved by 0.01% as
compared to last year same period todate.
Main Menu
ProductionReport
PAGE 2
1PRODUCTION REPORT
1.1.FFB STATEMENT
1.1.1.FFB CONTRIBUTION
Estimate forEstimate+/- Estimate+/- Estimate
This MonthTodateThis MonthTodateThis MonthTodate
KLK EstatesMTMTMTMTMTMT
Batu Lintang1,168.21014,397.7804,360.00032,648.000-73.21%-55.90%
Kedah347.9405,145.620--
Buntar358.0405,488.720--
Ghim Khoon329.5804,028.990--
Nagalelai347.1204,192.450--
Subur224.4102,529.9801,442.00011,898.000-84.44%-78.74%
Norseman299.5404,161.170--
Sungai Pulau88.4701,067.780--
Pelam1,257.92016,681.5004,334.00030,555.000-70.98%-45.41%
Senggang- 022.110--
Serapoh- 0- 0--
--
--
--
--
--
--
Sub Total4,421.23057,716.10010,136.00075,101.000-56.38%-23.15%
Non-KLK Estates
--
Bukit Tebuan- 01,657.130180.0001076.000-100.00%54.01%
Kampar--
Pinji--
Menglembu--
Batu Dua--
--
--
--
--
--
Sub Total- 01,657.130180.0001,076.000-100.00%54.01%
Outsiders
--
--
--
--
--
--
--
--
--
--
--
--
Sub Total- 0- 0- 0- 0--
Grand Total4,421.23059,373.23010,316.00076,177.000-57.14%-22.06%
Comment :
FFB for the month was 5894.77mt or 57.14% lower than the estimate of 10316mt due to diversion of FFB during mill annual Inspection.
Main Menu
FFBComposition
PAGE 3
1.1.2.FFB COMPOSITION
Composition of crop from various years of planting are :-
Year of PlantingThis MonthTodate
MT%MT%Palm Age1st-3rd4th-9th10th-18th19th&above
1980- 0- 0- 0- 0330825.632781.61813.99
1981- 0- 0- 0- 03209560.0539836.429976.76
1982- 0- 0- 0- 031
1983- 0- 0243.060.4130
198447.521.07335.550.5729
198537.620.85417.340.7028
198620.710.47938.591.5827
198762.851.42774.811.3026
1988- 0- 083.810.1425
198981.731.85728.401.2324
1990122.452.771,687.322.8423
1991120.082.721,294.982.1822
199223.490.53508.640.8621
1993- 0- 0- 0- 020
1994141.553.201,618.982.7319
1995389.298.813,722.866.2718
1996171.893.891,857.583.1317
1997315.197.134,944.018.3316
1998534.4212.098,290.9013.9615
1999411.229.306,473.4010.9014
2000293.186.635,302.848.9313
2001217.544.923,334.655.6212
2002179.974.072,260.123.8111
2003268.916.083,650.066.1510
2004351.057.944,671.257.879
200562.621.42885.051.498
200649.761.13487.810.827
2007217.674.922,057.423.476
2008144.533.271,458.522.465
2009/10155.993.531,345.282.2799
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
Total4,421.23100.0059,373.23100.00
Append below the classification of Palms According to Age :-
CategoryPalm Age (years)TM %RemarksTD %
Immature1st - 3rd0%0%
Young4th - 9th19%16%
Prime10th - 18th63%67%
Old19th and above18%17%
Comments :
FFB composition vary from the year 1983 to 2010 with most of the crop
coming from the year 1998.
Main Menu
FFBQuality
PAGE 4
1.1.3.FFB QUALITY
No. of Grading% Black% Underripe% Overnight% Rotten% Long Stalk% Pest Damaged% Empty Bunch
CONTRIBUTINGThisLastThisLastThisLastThisLastThisLastThisLastThisLastThisLast
ESTATESMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonth
--
--
--
--
--
--
--
Total/Average00- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0
1.1.4.% FFB ON FLOOR AND IN LOADING RAMP FOR GRADING
LOADING RAMPFFB GRADING
FFB INTAKE (MT)WEIGHT (MT)%WEIGHT (MT)%
4,4214,421- 0-- 0
Comments :
Main Menu
LF_TrashContent
PAGE 4.1
1.1.5.LOOSE FRUIT & TRASH CONTENT
No. of Grading% LooseTrash Content inTrash Content in
Fruit in LoadLoose Fruit (%)FFB %
ThisLastThisLastThisLastThisLast
NOESTATESMonthMonthMonthMonthMonthMonthMonthMonth
1
2
3
4
5
6
7
8
9
10
11
12
Average00- 0- 0- 0- 0- 0- 0
NOOutsider Estate
1
2
3
Average00- 0- 0- 0- 0- 0- 0
1.1.6.LOOSE FRUITS TO FFB RATIO
Total Tonnage% to FFB
NOESTATESThis MonthLast MonthThis MonthLast Month
1Batu Lintang3.57- 00.31- 0
2Pelam56.05- 04.46- 0
3Kedah2.99- 00.86- 0
4
5
6
7
8
1.1.7.STONES & TRASH IN FFB
Trash
NOESTATESStones (kgs) per 100 tn FFBTonnage (mt)% to FFB
1
2
3
4
5
6
7
8
Comments :
Main Menu
ProductionQuality
PAGE 5
1.2.PRODUCTION QUALITY
1.2.1.PRODUCTION OIL / DESPATCH OIL
PRODUCTIONDESPATCHMarketing
This MonthLast MonthThis MonthLast MonthSpecification
XS.D.XS.D.XS.D.XS.D.
2.930.362.770.323.000.143.070.25
FFA %< 5.0
0.120.020.130.020.190.020.170.01< 0.25
Moisture (VM) %
0.0310.0220.0290.0310.0170.0150.0180.010
Dirt %
Peroxide Value %
2.830.062.790.092.810.032.760.07
DOBI> 2.31
ANALYSIS RESULT BY (KDC/TQCC)
1st Week2nd Week3rd Week4th WeekTaiko
SAMPLEAverageStandard
FFA-7.193.233.424.613.0 Max
VM-0.510.300.170.330.13 Max
DIRT-0.1390.0750.0200.080.03 Max
PEROXIDE VALUE-0.700.601.801.030.60 Max
IODINE VALUE-52.3051.9052.2052.1350 - 54
DOBI VALUE-2.603.032.862.833.0 Min
CAROTENE-579.00575.00566.00573.33600 Min
E233 (1% CORR.)-1.371.101.251.241.20 Max
E269 (1% CORR.)-0.300.300.250.280.20 Max
IRON0.005.0 - 3.0
PHOSPHORUS0.008.0 - 5.0
D.F. (Delta Y)-14.4921.3418.7818.2020.0 Min
QUALITY RATING0.00NIL
Comments :
The production oil quality is maintain within Marketing Specifications
The quality of despatched CPO is maintained with Marketing Specifications.
2nd week sample of high FFA is due to faulty sampling during recycling of oil after mill annual inspection.
Main Menu
ProdDesKernel
PAGE 6
1.2.2.PRODUCTION / DESPATCH KERNEL
PRODUCTIONDESPATCH
THIS MONTHLAST MONTHTHIS MONTHLAST MONTHMARKETING
XS.D.XS.D.XS.D.XS.D.SPECIFICATION
MOISTURE %5.160.365.190.335.430.265.560.136%
DIRT %4.560.474.320.914.690.034.510.187%
FFA %0.210.030.210.030.000.000.000.00
TOTAL BROKEN KERNEL %10.850.8710.991.250.000.000.000.00
STONE CONTENT %0.280.170.220.140.140.010.310.28
1.2.3.CPO DESPATCH
BUYERMILLBUYER'S+ / -
NETNETON MILL
WEIGHTWEIGHTNET WEIGHT
tntntn
1-WILMAR EDIBLE OIL0.0000.0000.000
2-PGEO EDIBLE OIL0.0000.0000.000
3-KLK (SABAH)400.500400.290-0.210
4-TAIKO BLEACHING0.0000.0000.000
5-PK AGRO0.0000.0000.000
6-CARGILL PALM201.700200.910-0.790
7-0.000
602.200601.200-1.000
1.2.4.PK DESPATCH
BUYERMILL
NET
WEIGHT
tn
1-SANG KEE18.130
2-SINN HWAT HENG51.070
3-PANGKOR74.040
4-
5-
6-
7-
Total :143.240
1.2.5.CXC REPORT
THIS MONTHLAST MONTH
Total number of CPO tankers2892
No. of Loads with high differences +/- 80kg)6-
Comments :
The kernel quality is maintained within Marketing Specifications
The difference in weight between the mill and the buyers was low at 0.16%
most of the load with high shortage is due to long distance dispatches to Port Klang.
Main Menu
CPODes
PAGE 6.1
EXTRACTED FROM CXC REPORT
CPO Despatch Loads With High Differences
LOADS FROM MONTH: April 2013
Weight Details (MT)
Ticket NoDriverVehicleDateMillBuyerG / LossBuyer
A041885APPU A/L KRISHNANABU 35934/1/1323.30023.2100.090(KLK) Sabah (0.070)
A042027ASMIR BIN JAAFARPAF 98604/15/1324.22024.1200.100Cargill (0.075)
A042095ASMIR BIN JAAFARPAF 98604/17/1324.27024.1400.130Cargill (0.100)
A042098ZULKIFLI B YUSOFPHT 14444/17/1329.87029.7700.100Cargill (0.080)
A042270ASMIR BIN JAAFARPAF 98604/22/1324.29023.9800.310Cargill (0.250)
A042274APPU A/L KRISHNANABU 35934/22/1323.15022.9500.200Cargill (0.170)
0.000
0.000Total : 0.745 (Oil recovered)
0.000
0.000
0.000
0.000
0.000
0.000
0.000
Total0.930
Comments
Main Menu
GPSRep
PAGE 6.2
GPS PROGRESS REPORT FOR KILANG KELAPA SAWIT BATU LINTANG ON April 2013
Violation Report
No.Tanker No.*Total UsageMill Weight +/-Other Mill Weight +/-Total Weight +/-No Go ZoneExcessive IdlingPower DisconnectZone Grid ExitAction Taken / Remarks
Total0000
* Represent (TMS) Outside Tankers
Main Menu
COP
PAGE 7
1.3.COST OF PRODUCTION
(Basis : Cost per tonne CPO)
This
MonthTodateYear ' s
April 20137 mthsEstimate
RM / tnRM / tnRM / tn
Indirect Cost152.3283.8974.42
Depreciation
Manufacturing Cost596.21192.65170.53
Ex-Mill Cost748.53276.54244.95
Cooking Oil Cess
Palm Oil Stabilisation Cess2.002.002.00
CPO (Sabah) Sales Tax
Despatch & Selling24.0121.9220.13
TOTAL EXPENDITURE774.54300.46267.08
A/cThis MonthEstimateComments
CodeRM/ton CPORM/ton CPODiff. (%)
12.380.8763.4%Higher due to low crop processed during the month
227.649.7364.8%Higher executive salaries & EPF
45.831.9566.6%Higher employer socso contribution
113.110.9669.1%Higher hospital / clinic charges
125.451.2976.3%Higher cost due to donation upon death for Ibrahim Che Rose Father
1615.935.7963.7%Higher electricity charges
197.792.5866.9%Higher AP wages and OT levied by BLE
416.182.4161.0%Higher supervisor overtime
4249.1017.4964.4%Higher labour wages due to new basic for c/roll
44154.6331.5579.6%Renewed shell elevator bottom section & FIB conveyor ribbon,liner & bearing
4522.856.8869.9%Replaced PVC nozzle for sand filter
5066.4820.5969.0%Reconcrete floor & extend floor for vehicle reverse & repair rail track
5159.737.0888.1%Renewed 70ft long shell liner & over head for S1 & install 35ft long liner S3
5219.033.9079.5%Renewed clamp spider arm plate
539.402.0078.7%Replaced Tsubaki conveyor chain and M.S flat bar
5650.292.4395.2%Renewed CBC ribbon & liner 40ft and end cover
5838.207.7379.8%Replaced M.S.Plate and install body plate for kernel silo
596.490.4393.4%To hack 40'x25'x8' and concrete kernel bulk silo floor
Comments :
Manufacturing cost was at RM 596.21/tonne oil against estimate of RM 170.53/tonne oil.
Shortfall of CPO production was 1,306.9860 tonnes against propn. estimate of 2,218 tonnes CPO.
High cost was due low crop processed and machinery repair during mill annual inspection
Main Menu
ProcPerf
PAGE 8
2PROCESS PERFORMANCE
2.1.STERILIZATION
Summary of sterilisation cycle for the month is tabulated as follows :-
FunctionX (min)S.D.
Deaeration2BarPsi
1st. Peak(1.73 Bar / 25 psi)101.7325
1st. Peak exhaust2
2nd. Peak(2 Bar / 29 psi)13229
2nd. Peak exhaust4
3rd. Peak(2.7 Bar / 40 psi)132.740
3rd. Peak exhaust0
4th. Peak(2.7 Bar / 40 psi)02.740
Holding Time41
Final exhaust2
Steaming cycle870
Door Open to Door Shut Time
This MonthLast Month
XS.D.XS.D.
USB after 1st Threshing (%)
USB after 2nd Threshing (%)2.290.372.160.37
Threshing Efficiency (%)
STERILIZER CONDENSATE
This MonthLast Month
XS.D.XS.D.
Steriliser condensate (Oil Content in Wet Basis)0.930.260.950.26
Condensate / FFB Ratio
Absolute oil loss (kg/tn FFB)
Comments :
OLWB for sterilizer condensate has decreased by 0.02% compared to last month.
The percentage of USB has increased by 0.13% compared to last month.
Main Menu
DigPressStation
PAGE 9.0
2.2.DIGESTING & PRESSING STATION
2.2.1.DIGESTER TEMPERATURE OC
ThisMonthLastMonth
DIGESTERXS.D.XS.D.
Digester No. 199.002.7197.002.02
Digester No. 299.002.6397.002.08
Digester No. 3100.000.0096.002.00
Digester No. 4
Digester No. 5
Digester No. 6
Digester No. 7
Digester No. 8
Digester No. 9
2.2.2.PRESSING
PressPressPressPressPressPressPressPressPressAverage
No. 1No. 2No. 3No. 4No. 5No. 6No. 7No. 8No. 9
OIL LOSS ON WET BASIS (OLWB)This MonthX5.245.035.065.11
S.D.0.390.260.000.22
Last MonthX4.904.844.754.83
S.D.0.360.320.210.30
OIL LOSS ON DRY BASIS (OLDB)This MonthX7.767.547.357.55
S.D.0.220.230.000.15
Last MonthX7.587.487.837.63
S.D.0.610.520.090.41
NUT BREAKAGE (%)This MonthX18.9522.2726.5022.57
S.D.1.983.670.001.88
Last MonthX23.0823.7219.1721.99
S.D.6.596.102.114.93
PRESS RUNNING HOURSThis MonthX148.12142.129.3099.85
S.D.0.000.000.000.00
Last MonthX283.02229.4154.67189.03
S.D.0.000.000.000.00
Comments :
Average % of OLWB for press losses has increased by 0.28% than last month.
Average nut breakage has increased by 0.58% as compared to last month.
Will strive reduce the nut breakage to below 18%.
Main Menu
DigPressStation2
PAGE 9.1
2.2.3.
True Mesocarp (ripe)True Mesocarp (unripe)Oil in MesocarpOLWBNormal ParthenocarpAbnormal PartnenocarpTrue NutTrash
This MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast Month
X13.9416.9437.4336.0056.3263.7311.6713.2311.659.1419.6821.128.9212.35
S.D.2.432.584.344.705.013.361.723.671.041.101.263.220.261.41
N
Main Menu
EFBPressing
PAGE 9.2
2.2.4.EFB PRESSING
PressPressPressPress
No. 1No. 2No. 3No. 4
PRESS RUNNINGThis Month
HOURSLast Month
DOWN TIMEThis Month
Last Month
2.2.5.
OIL RECOVERED
This MonthLast Month
F F A(%)
DOBI
VM(%)
OLWB(%)
Press Fibre (OLDB)
Ratio EFB Liquor to FFB (%)
2.2.6.SPLITTER
Running HoursRUNNING HOURS
This MonthLast Month
No. 1
No. 2
Comments :
Main Menu
ClarificationStation
PAGE 10
2.3.CLARIFICATION STATION
2.3.1.CLARIFICATION TANK
This MonthLast Month
Tank 1Tank 2Tank 3Tank 1Tank 2Tank 3
Temperature OCX94.0095.00
S.D4.131.41
% Oil in underflowX5.165.28
(% OLWB)S.D0.190.19
2.3.2.SLUDGE SEPARATOR (S) / CENTRIFUGE (C)
S1S2S3C1C2C3C4C5C6C7C8
% Oil loss on wet basis (x)This MonthX0.740.890.81
S.D0.200.220.22
Last MonthX0.740.840.79
S.D.0.200.180.17
Operating Hours (hrs)T MthX132.0070.00113.00
L MthX174.00210.00245.00
Nozzle size (mm)T MthX1.601.601.60
L MthX1.601.601.60
Separate Waste Basculator (mt)T MthX594.11325.11531.22
L MthX706.00903.001053.00
Oil losses on Absolute Terms (Kg/tn FFB)T MthX0.990.650.97
L MthX0.650.961.04
Comments :
% OLWB for underflow has decreased by 0.12%.
All separator losses were within in-house target.
Main Menu
Decanter
PAGE 11
2.3.2.DECANTER (D)
InletSolid PhaseLight PhaseHeavy Phase
Temperature (oC)This Month
Last MonthD1D2D1D2D1D2
Oil % (x)This MonthX
S.D
Last MonthX
S.D.
VM % (x)This MonthX
S.D
Last MonthX
S.D.
NOS % (x)This MonthX
S.D
Last MonthX
S.D.
Operating HoursT MthX
L MthX
Comments :
Main Menu
Dilution
PAGE 12
2.3.3.DILUTION RATE & ABSOLUTE OIL LOSS
This MonthLast Month
XS.D.XS.D
DILUTION RATE %32.002.4032.001.41
Separator Waste to FFB ratio32.8133.60
Decanter cake to FFB ratio
Absolute Oil loss in Separator/Centrifuge kg/mt FFB2.612.65
Absolute Oil loss in Decanter Cake kg/mt FFB
Total Oil loss kg/MT FFB2.610.002.650.00
2.3.4.OIL LOSSES AFTER DEOILING TANK TO EFFLUENT
DescriptionThis MonthLast Month
After Deoiling tank (OLWB)0.820.78
After Cooling pond0.760.58
Comments :
Absolute oil loss in kg/mt FFB decreased by 0.04kg/mt FFB than last month.
Main Menu
Purifier
PAGE 13
2.3.5.PURIFIER & VACUUM DRYER
PURIFIERBefore PurifierAfter Purifier
No: 1No: 2No: 1No: 2No: 3No: 4No: 5
% VMThis MonthX
S.D
Last MonthX
S.D.
% DirtThis MonthX
S.D
Last MonthX
S.D.
VM Rem. EffThis MonthX
S.D
Last MonthX
S.D.
Dirt Rem. EffThis MonthX
S.D
Last MonthX
S.D.
2.3.6.VACUUM DRYER
VACUUM DRYERVacuum (-cm Hg)VM % Before DryerVM % After DryerVM. Removal Eff.
XS.DXS.DXS.D
No: 1This Month70.000.250.040.120.0252.00
Last Month70.000.253.000.130.0248.00
No: 2This Month
Last Month
No: 3This Month
Last Month
Comments :
Vacuum dryer efficiency is satisfactory.
Main Menu
NutKernelStation
2.4.NUT & KERNEL STATIONPAGE 13.1
2.4.1.NUT SILO & KERNEL SILOS
DESCRIPTIONNo: 1No: 2No: 3No: 4
% VM Fresh NutThis MonthX18.8618.58
S.D0.110.11
Last MonthX18.9618.70
S.D.0.710.13
% Dried NutThis MonthX14.2014.20
S.D1.101.10
Last MonthX14.6614.89
S.D.1.150.58
% Drying EfficiencyThis MonthX24.7123.98
S.D
Last MonthX22.6820.37
S.D.
2.4.2.KERNEL SILO
This MonthLast Month
1234512345
Temperature oCTop
Middle74.0044.0067.0042.00
Bottom79.0070.0080.0070.00
% VM Fresh KernelX20.5019.3320.0619.49
S.D0.640.140.770.15
% Dried KernelX5.125.385.225.48
S.D0.380.420.310.28
% Drying Efficiency75.0272.1773.9871.88
Comments :
Kernel drying efficiency is satisfactory.
Main Menu
NutCrackingEff
2.4.3.NUT CRACKING EFFICIENCYPAGE 13.2
R I P P L E M I L L
Nut Composition before Cracker (INPUT)No: 1No: 2No: 3No: 4No: 5No: 6No: 7No: 8No: 9
XSDXSDXSDXSDXSDXSDXSDXSDXSD
Whole Nut (%)85.783.8083.762.02
Broken Nut (%)9.101.9710.830.74
Whole Kernel (%)1.100.290.840.10
Brokern Kernel (%)0.320.331.280.08
R I P P L E M I L L
Mixture Composition after CrackerNo: 1No: 2No: 3No: 4No: 5No: 6No: 7No: 8No: 9
XSDXSDXSDXSDXSDXSDXSDXSDXSD
Whole Kernel (%)33.736.3434.190.06
Broken Kernel (%)12.104.2613.821.35
Uncracked Nut (%)0.550.150.580.12
Half cracked Nut (%)0.840.290.780.21
Nut Cracking Eff.Kernel Recovery Eff.
XSDXSD
Ripple Mill No: 197.190.6898.610.82
Ripple Mill No: 297.200.2698.590.38
Ripple Mill No: 3
Ripple Mill No: 4
Ripple Mill No: 5
Ripple Mill No: 6
Ripple Mill No: 7
Ripple Mill No: 8
Ripple Mill No: 9
Comments :
All ripple mills performed well.
Main Menu
KernelLosses
PAGE 14
2.4.4.KERNEL LOSSES / COST
This MonthLast Month
Line 1Line 2Line 3Line 1Line 2Line 3
XSDXSDXSDXSDXSDXSD
Cyclone Fibre0.890.190.900.16
LTDS1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage
0.830.120.940.19
Hydrocyclone (PK in wet shell)
Claybath0.820.130.850.20
2.4.5.RUNNING COST
This MonthLast MonthTodate
Kernel Produced (mt)209.632404.6532951.674
Total Kaolin or Calcium Carbonate Cost (RM)992.0001798.00011851.300
Other Cost e.g Sodium Silicate (RM)
Cost / MT of PK (RM)4.7324.4433.679
Cost / MT of FFB (RM)0.2240.2270.200
Comments :
The cost for calcium carbonate has decreased by 0.3 cents/mt FFB as compared to last month.
All kernel losses were within in-house target.
Main Menu
BoilerPowerHouse
PAGE 15
2.5.BOILER / POWER HOUSE
2.5.1.BOILER HOUSE
DescriptionThis MonthLast MonthTodate
Boiler Chemical Cost (RM)663.181188.418905.99
Cost / MT FFB (RM)0.150.150.15
2.5.2.POWER HOUSE
DescriptionOperating HoursTotal KwH GeneratedDiesel Consumption (Litres)KwKwHr / LitTurbine / Dieset Gen Set Kw
This MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast Month
Turbines>Dresser RandAllan KKKDresser RandElliotShinkoTurbodyneNadrowskiOthers
No. 1 (700 KW)168.5307.165480.0127150.0700
No. 2 (400 KW)400
Diesel Gen Set >CumminsCaterpillarCumminsListerOthers
No. 1 (300 KW)280.3174.613069.010774.06394.04413.02.042.44300
No. 2 (30 KW)-0.00.0-0.0030
No. 3 (0 KW)0
KwHr / mt FFB (Turbine + Genset)Steam Consumption per KwHr (Turbine)
2.5.3.TNB POWER SUPPLY
This MonthLast MonthTodate
KwHrRMKwHrRMKwHrRM
Palm Oil Mill13082.004997.4515790.006012.95
Rubber Factory
Ecomat Plant
Total13082.004997.4515790.006012.950.000.00
Comments :
We are looking into extending TNB supply to all stations.
Main Menu
WaterTreatment
PAGE 16
2.6.WATER TREATMENT PLANT
2.6.1.WATER CONSUMPTION
Water consumed
%
DescriptionThis MonthLast MonthThis MonthLast Monthm3/mt FFB
DomesticOwn
Estate
Mill6810.0010720.001.54
FC
TOTAL6810.0010720.000.000.001.54
2.6.2.WATER TREATMENT COST
This MonthLast MonthTodate
Chemical Cost (RM)938.731578.5510954.97
Cost /m3 water (cts / m3)0.140.15
Cost /mt FFB (cts / mt FFB)0.210.20
Water Consumption (m3 / mt FFB)1.541.35
2.6.3.MONTHLY LICENCE COST
PUMPING RAW WATER FROM RIVER
This MonthLast MonthTodate
Total Volume of water (m3) consumed6810.0010720.0074051.00
Total Cost (RM)
Comments :
Water consumption has increased by 0.19 m3/mt FFB as compared to last month.
Water treatment cost has decreased by 1 cent/mt FFB as compared to last month.
Main Menu
General
PAGE 17
2.7.General (Visitors / Security / Training Programme / Details of Breakdown, etc)
2.7.1.Visitation
DatePersonRemarks
10&29/4/13En.Hadzri (CCPOM)Visiting Eng
4/10/13JKKP (OFFICER)Inspection Visit
4/23/13V.E.EMill Visit
2.7.2.Training
DateRemarks
2.7.3.Security
DateRemarks
4/24/13ASA (En.Jamil)
2.7.4.OSH Matter
DateRemarks
4/10/13OSH department Mr.Lawrence and Mr.Kumar - Mill Inspector
2.7.5.RSPO Matter
DateRemarks
2.7.6.Amenities
DateRemarks
2.7.7.Water Supply
DateRemarks
2.7.8.EFB DISPOSAL
Balance b/f (mt)Production (mt)Collected (mt)Balance c/f (mt)
15.481,822.231,827.1410.56
2.7.9.DECANTER CAKE DISPOSAL
Balance b/f (mt)Production (mt)Collected (mt)Balance c/f (mt)
Main Menu
General2
PAGE 17.1
2.8.0.Effluent Treatment
DateRemarks
2.8.1Mill Downtime
Line 1Line 2
DateHoursDetailsDateHoursDetails
4/13/131.5Boiler feed (A2B) motor burned
4/23/132Fibre air lock & G.Box repair
4/28/130.5Fibre cyclone air lock repair
Total40
2.8.2Housekeeping / Beautification / Linesite / Compound
DateRemarks
2.8.3.Others
DateRemarks
Comments
Main Menu
General3
PAGE 17.2
2.8.4.Effluent Result For April 2013
DOE LimitTQCC Result
apHN/A8.6
bBOD (mg / l)5000 MAX180
cCOD (mg / l)N/A942
dTotal Nitrogen (mg / l)N/A143
eAmmonical Nitrogen (mg / l)N/A126
fTotal Solids (mg / l)N/A3809
gSuspended Solids (mg / l)N/A364
hOil & Grease (mg / l)N/A13
2.8.5Trailing Report
No Trailing conducted for this month
Main Menu
ManPower
PAGE 18
3.0MANPOWER
3.1.EMPLOYEES
MALAYSCHINESEINDIANSOTHERSTOTAL
Executives10304
Subordinate Staff5012017
TOTAL6015021
3.2.SUBORDINATE STAFF LEAVE STATUS
LeaveLeaveLeave
B/F FromEntitlementTakenLeaveLeave
Year '11for Year '12ThisTakenEarned
No.NAMEPosition(Days)(Days)TotalMonthTodateTodateBal
1ALIZA BINTI MAT ISAC/CLERK4212529723
2SYED MOHD ADNAN2ND CLERK-4242017821
300
4A.MOHANATHASCHARGEMAN-28631480
5G.LOGANATHANSUPERVISOR15213616838
6A.PUGALENTHYSUPERVISOR16213726738
7R.BALANE/DRIVER3182139618
8S.MUNIANDYBOILERMAN6152112524
9R.RAJOOBOILERMAN9172638624
10AV.MOGANAKRISHNANLAB OPER000-276-1
11P.SANKARANMECHANIC-4171341069
12S.SUBRAMANIAMMECHANIC4182217621
13SAMSUDDIN BIN ISHAKMECHANIC6182424626
14S.PADMANATHANW/B OPER-18180-1660
15AB RAHMAN CHE HATMECHANIC-2518-7-135-5
16MAHD HANIFFAHFOREMAN-21243-1586
17G.KRISHNASAMYE/DRIVER-18180-3660
18S.JAMESONMECHANIC-141511650
1900
2000
2100
2200
2300
2400
2500
2600
2700
2800
Comments :
Main Menu
Employee
PAGE 18.1
3.3EMPLOYEE (MILL WORKERS)
(A)CHECKROLL
EmployeesDependants (Resident)Total
(1) MALAYSIANMaleFemaleSub TotalMaleFemaleSub Total
Bumiputera23326- 026
Chinese-- 0- 0- 0
Indian27431- 031
Grand Total50757- 0- 0- 057
(2) NON-MALAYSIAN
Sri Lanka- 0- 0- 0
India12-12- 012
Indonesia5-5- 05
Bangladeshi- 0- 0- 0
Thai- 0- 0- 0
Filipino- 0- 0- 0
Grand Total17- 017- 0- 0- 017
Total Checkroll67774- 0- 0- 074
(B)CONTRACT / TEMPORARY
EmployeesDependants (Resident)Total
(1) MALAYSIANMaleFemaleSub TotalMaleFemaleSub Total
Bumiputera11- 01
Chinese- 0- 0- 0
Indian11- 01
Grand Total2- 02- 0- 0- 02
Main Menu
Appendix1
PAGE 19
Appendix 1
PROGRESS REPORT FOR THE MONTH
OF APRIL 2013
UnitThis MonthLast MonthTodatePrevious Todate
1.0FFB
1.1.1Weight of FFB processedMT4,421.2307,922.73059,373.23054,952.000
1.1.2EstimateMT10,316.00011,146.00076,177.00065,861.000
1.1.3Shift HoursHrs- 0- 0
2.0OIL MANUFACTURE
2.1.1Weight of Oil ProducedMT911.0141,640.21312,373.87111,462.857
2.1.2EstimateMT2,218.0002,397.00016,327.00014,109.000
2.1.3Oil Extraction Rate%20.6120.7020.84
2.1.4Estimate%21.5021.5121.43
2.1.5Press Running HoursHrs.300.27567.104,017.733,717.46
2.1.6Production HoursHrs.159.50293.502,122.751,963.25
2.1.7Downtime (Line 1)Hrs.4.004.5017.5013.50
2.1.8Downtime (Line 2)Hrs.- 0- 0- 0
2.1.9Press Capacity per unitMT / hr14.7213.9714.78
2.2.0F.F.B. Manufactured / HoursMT / hr27.7226.9927.97
2.2.1Oil Recovered / HoursMT / hr5.715.5911.555.84
3.0KERNEL MANUFACTURE
3.1.1Weight of kernel ProducedMT209.632404.6532,951.6742,742.042
3.1.2EstimateMT536.000579.0003,882.0003,346.000
3.1.3Kernel Extraction Rate%4.745.114.97
;3.1.4Estimate%5.205.195.10
3.1.5Production HoursHrs.159.50293.502,122.751,963.25
3.1.6Kernel Recovered / HrMT / hr1.311.411.39
4.0DESPATCH AND STOCK
4.1.1Oil DespatchedMT601.2002,222.87012,462.20011,861.000
4.1.2Oil in StockMT1,090.106780.2921,090.106- 0
4.1.3Kernels DespatchedMT143.240616.9803,532.5663,389.326
4.1.4Kernels in stockMT99.34932.95799.349- 0
- Packed / Bulk SiloMT99.34932.95799.349- 0
- Kernel in BagMT- 0- 0
Remarks :
Main Menu
MajorMaintRep1
PAGE 20
MAJOR MAINTENANCE REPORT FOR THE MONTH OF APRIL 2013
(1) RECEPTION STATION / (2) LOADING PUMP / (3) STERILISER STATION
(4) HOISTING / TIPPER AND THRESHING STATION
Reconcreted part of loading ramp apron floor and extended floor for reversing of lorries.
Replaced 70ft of wear liner for sterilizer No.1.
Installed 35ft of 2 o'clock and 10 o'clock side liner for sterilizer No.3
Replaced thresher No.1 spider arm clamp
Replaced 200ft of 4" conveyor chain for inclined efb conveyor
Main Menu
MajorMaintRep2
PAGE 21
MAJOR MAINTENANCE REPORT FOR THE MONTH OF APRIL 2013
(5) PRESS AND DIGESTER STATION / (6) EFB PRESSING STATION / (7) KERNEL PLANT STATION
(8) CLARIFICATION STATION
Replaced 40ft of CBC liner ribbon and hanger bearing
Replaced worn out plates of kernel silo No.1 and kernel silo No.2
Main Menu
MajorMaintRep3
PAGE 22
MAJOR MAINTENANCE REPORT FOR THE MONTH OF APRIL 2013
(9) RAW WATER HOUSE AND WATER TREATMENT PLANT STATION / (10) POWER STATION / (11) BOILER STATION
(12) EFFLUENT STATION
Serviced pneumatic system and replaced FD and ID fan positioner for vickers boiler
Replaced ID fan damper plates for vickers boiler
Replaced FD fan dusting for vickers boiler
Replaced fuel feeder chute for vickers boiler
Replaced inclined fuel conveyor ribbon liner and hanger bearing
Replaced shell elevator bottom booth.
Main Menu
MajorMaintRep4
PAGE 23
MAJOR MAINTENANCE REPORT FOR THE MONTH OF APRIL 2013
(13) MILL BUILDING UPKEEP / (14) VEHICLE / (15) WORKSHOP / (16) GENERAL
Purchased 1 unit of 1mt electric chain block
Replaced 2 set of brake group c/w disc for shovel cat 950
Main Menu
Sheet1