Laporan Akhir Implementasi Praktikum Proses Manufaktur
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LAPORAN AKHIR IMPLEMENTASI PRAKTIKUM PROSES MANUFAKTUR
FRI - 051
1102134420 – NURUL RIZKI PRATIWI
1201144374 – MUH WAHYU YUSRAN
1201144374 – MUHAMMAD FAHMI SIREGAR
Tanggal Praktikum:
Senn ! 4"4"201#
S$%& 1
LABORATORIUM PROSES MANUFAKTUR
PROGRAM STUDI TEKNIK INDUSTRI
FAKULTAS REKAYASA INDUSTRI
UNIERSITAS TELKOM
!"#$
Di%u%un untuk M&m&nu'i Praktikum Pr(%&% Manu)aktur Ta'un A*aran !"#$+!"#,
La-(rat(rium Pr(%&% Manu)aktur
Di%u%un Ol&' :
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Kata P&ngantar
P'( S)'*'+ *, .,n(,&*,n *e.,/, T'$,n ),n M,$, E,! *,+en, ,&, +,$,&-N),
,.+,n ,*$+ .een&, .+,*&*' .+e ,n'%,*&'+ n /,.,& &e+ee,*,n /en,n ,*
/,n &/,* '., (', *, '6,.*,n &e+, *,$ *e.,/, &e,n-&e,n /,n (', ,&en
,+,&+' .+e ,n'%,*&'+ ),n '/,$ en e+&, en,(,+ ,&e+ .+e
,n'%,*&'+ e,, n
T'(',n /,+ .e',&,n ,.+,n n ,/,,$ 'n&'* een'$ ,,$ ,&' &', ,*$+
.+,*&*' .+e ,n'%,*&'+ ),n ,/, / *,.' Te* Une+&) ('+',n Te*n* In/'&+
.,/, ee&e+ 4
Se, ,.+,n n /,.,& en(,/ ,$,n e,', ,&,' +e%e+en , &e,n-&e,n ),n
en/,.,& ,&,*',$ P+e M,n'%,*&'+ /,n e+'n, , *&, e',
A*$+ *,&, *, '6,.*,n e*,n /,n &e+, *,$!e, $, ,.+,n ,*$+
.een&, *, n e+,n%,,&
8,n/'n! 0# A.+ 201#
Pen)''n
2
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F D,n&6......................................................................................................... 2
G MPG =M,n', P'e Gene+,&+>...............................................................................!
$.!.1 Langka' K&r*a 2an P&n*&la%ann3a 4-&%&rta 2(kum&nta%i5......................................!1
#231 L,n*,$ Ke+(,..................................................................................................!1
$.!.1.! D(kum&nta%i...................................................................................................!2
$.1 Pr(2uk Ak'ir 2an Anali%i%.....................................................................................!
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D,%&,+ G,,+
Ga*+ar 2. 1 Dra,ing Pist-n Pin................................................................................. 2
Ga*+ar 2. 2 Dra,ing C-nneting R-a/......................................................................!
Ga*+ar 2. ! Dra,ing Part Pist-n................................................................................!
Ga*+ar 2. $ina0 Ren/er Pist-n.................................................................................
#
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BAB # DESKRIPSI PRODUK
P&n ,/,,$ ',& ee+ ),n &e+.,,n / /,, e',$ n/e+ en .e,*,+,n
/,, n/e+ $/+,'* ! .ne',&* ! /,n n/e+ ..,
P&n e+'.,*,n ',&' *.nen en ),n e+%'n 'n&'* ene+, &e*,n,n $,
.e,*,+,n ),n *e'/,n /&e+'*,n *e .+ en* e,' 6nne6&n +/! /,n .&n
e+,, ,, /en,n +n .&n en*.+e*,n 6,.'+,n ,$,n ,*,+ /,n '/,+, ,,+
e+&e*,n,n &n P&n (',,$ ),n e,*'*,n e+,*,n n,* &'+'n 'n&'* e,*'*,n *'
*e+(, en
M,&e+, ,&,' ,$,n ),n /'n,*,n /,, .e',&,n .&n ,/,,$ ,''n' *,+en,%,&n), +n,n Te&,. ,''n' '+n &e+,' ee* /,n e.'n), .e',n ),n &n
'n&'* / (,/*,n e',$ .+&n ! ,*, /,+ &' .&n /6,.'+ /en,n ee+,., , ,n
e.e+& *n! &e,,! /,n n*e ,,+ e$ *',&
P&n e*e+(, /en,n 6,+, e+e+,* '+' ,* - ,* //,, n/e+ e+,, +n
.&n P&n , e+e+,* &'+'n n,* *,+en, ,/, .+e ,n*,$ &en,, e$n, .&n ,
&'+'n n,* *e'/,n /,+ ene+ e+,* .&n &'+'n n,* *e'/,n /+',$ en(,/ ene+ .'&,+
/en,n ,/,n), &,n .&n *e'/,n /&e+'*,n *e .+ en* = Crank Shaft >
1
http://id.wikipedia.org/wiki/Silinderhttp://id.wikipedia.org/w/index.php?title=Hidraulik&action=edit&redlink=1http://id.wikipedia.org/wiki/Pneumatikhttp://id.wikipedia.org/wiki/Pneumatikhttp://id.wikipedia.org/wiki/Pompahttp://id.wikipedia.org/wiki/Pompahttp://id.wikipedia.org/wiki/Pompahttp://id.wikipedia.org/wiki/Silinderhttp://id.wikipedia.org/w/index.php?title=Hidraulik&action=edit&redlink=1http://id.wikipedia.org/wiki/Pneumatikhttp://id.wikipedia.org/wiki/Pompa
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BAB ! 0OMPUTER AIDED DESIGN 40AD5
21 D+,9n
Gambar 2. 1 Drawing Piston Pin
2
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Gambar 2. 2 Drawing Connecting Road
Gambar 2. 3 Drawing Part Piston
!
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BAB 1 PRO0ESS PLANNING
31 R'&n S$ee&
#
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8 P+%n
Gambar 4. 2 !roses !ro"ing 1
Gambar 4. 3 Proses Pro"ing
&
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: P6*e&n
Gambar 4. 4 Proses Poc#eting 1
Gambar 4. 5 Proses Poc#eting 2
'
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42 An, P+e :AM
A F,6n
Gambar 4. $ Geometri Proses Facing
Gambar 4. % &oos Proses Facing
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Gambar 4. ' &ec(noog) Proses Facing
An, @
D,+ $, ', .,/, S/:AM! /,.,& /,n, ,$9, .+e facing e+,n'n e,, 24
en& 07 /e&*! tool e+e+,* e,n),* 2 *,! /,n tool ),n /'n,*,n ,/,,$ face mill
e+/,e&e+ 40
1
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8 P+%n P+%n 1
Gambar 4. * Geometri Proses Pro"ing 1
Gambar 4. 1+ &oos Proses Pro"ing 1
11
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Gambar 4. 11 &ec(noog) Proses Pro"ing 1
Ana0isis
D,+ $, ', .,/, S/:AM! /,.,& /,n, ,$9, .+e profiling 1 e+,n'n
e,, 1 (, 13 en& 01 /e&*! tool e+e+,* e,n),* 5#< *,! /,n tool ),n /'n,*,n
,/,,$ end mill e+/,e&e+ #
P+%n 2
Gambar 4. 12 Geometri Proses Pro"ing 2
12
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Gambar 4. 13 &oos Proses Pro"ing 2
Gambar 4. 14 &ec(noog) Proses Pro"ing 2
Ana0isis
D,+ $, ', .,/, S/:AM! /,.,& /,n, ,$9, .+e profiling e+,n'n e,,
27 en& 52 /e&*! tool e+e+,* e,n),* 1
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: P6*e&n P6*e&n 1
Gambar 4. 15 Geometri Proses Poc#eting 1
Gambar 4. 1$ &oos Proses Poc#eting 1
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Gambar 4. 1* &oos Proses Poc#eting 2
Gambar 4. 2+ tec(noog) Proses Poc#eting 2
Ana0isis
D,+ $, ', .,/, S/:AM! /,.,& /,n, ,$9, .+e pocketing 2 e+,n'n
e,, 0# en& /,n 0# /e&*! tool e+e+,* 53 *,! /,n tool ),n /'n,*,n ,/,,$ end mill
e+/,e&e+ #
An, Kee'+'$,n @
D,+ $, ', .,/, S/:AM! /,.,& /,n, ,$9, .+/'* Piston e,&*,n &, .+e
.een,n! ),&' facing, pocketing, /,n profiling. Seen&,+, 'n&'* tools ),n /'n,*,n ,/,,$
face mill /,n end mill
1%
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BAB 7 N0 0ODE
51 N: :/e F,6n S&6* 1#0;
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G00 G0 0 Y0
Y-
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G01 0
G00 Y10
M
MAIN PROGRAM
?00051
T1 M0#
G00 G0 G54 0 Y-75 S400 M03
G43 H01 Z5 M0
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*e'/,n ! .&n stock " ,$,n *,)' /en,n en'n,*,n e+,( e', /en,n
'*'+,n
Gambar $. 2 Pemotongan /enda er0a
6 ,$,n *,)' ),n &e,$ /.&n *e'/,n / (e.& en'n,*,n fixture Fixture
e+'.,*,n ,,& ,n&' ,,+ en/, *e+(, .+e! Fixture / 'n,*,n .,/, ,,& .+e
drilling.
Gambar $. 3 Pemasangan Fit,re Pada /enda er0a
21
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/ Se,n('& n), ,/,,$ .+e drilling, ),&' .+e .e',&,n ',n .,/, en/, *e+(,
8en/, *e+(, ),n &e,$ /.,,n fixture / &e.,&*,n .,/, drilling tools.
Gambar $. 4 Proses Driing
$.! P&m&%inan
#21 Men /,n Pe+,,&,n
- A+&%& MA:H3
- CNC Router Engraer
, CNC Control !ox
"nertor
6 Coolant
- S,+'n T,n,n
- K,6, M,&,
- Ke+&, P,+
- ?en
- Pen(e.&
- 8en/, Ke+(,
22
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$.!.! S()t/ar& MA0H 1
Gambar $. 5 rtsot MC3
M,6$3 ,/,,$ %&9,+e ),n /*e,n*,n e$ A+&%& 'n&'* user /'n,*,n 'n&'*
en,%+*,n " en/e%n*,n ,,n .+/'* ),n &e,$ /&e+(e,$*,n *e /,, G-:/e ),n
/,.,& /,*'*,n /en,n en'n,*,n :N: production process..
M,6$3 ,/,,$ .++, ),n ,n,& fleksi#el ),n /+,n6,n 'n&'* enn&+ en
e.e+& @ en .enn,n! en ''&! .e&n .,,! /,n router
2!
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AMA:H3 P++, R'n
Gambar $. $ MC3 Program R,n
2
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8 M,n', D,&, In.'& =MDI>
Gambar $. % MC3 MDI
Men' n /'n,*,n 'n&'* enn(,' ,.,*,$ .en'n,,n G-:/e .e+e+,*,n en
e', *e &e.,& ),n /&'n('* ,&,' &/,* F'n '&,,n), ,/,,$ 'n&'* enen/,*,n G-
*/e ,&' .e+ ,&'
2#
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: T.,&$
Gambar $. ' MC3 &oo!at(
Ke&*, .++, /(,,n*,n! T.,&$ en'n('**,n (,,n .e+e+,*,n ,,&
2%
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D ?%%e&
Gambar $. * MC3 6sets
Men' n /'n,*,n 'n&'* en,&'+ .en)e',,n ),n ,*,n /.+e e$ en :N:
e', /en,n en&'* .+/'* ),n /nn*,n
2&
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E Se&&n
Gambar $. 1+ MC3 -ettings
D'n,*,n e6,+, ,n', 'n&'* en,&'+ *,+, en :N:
2'
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F D,n&6
Gambar $. 11 MC3 Diagnosti#
Men' ),n e+%'n en'n('**,n . en .,/, ,,& .e+,! +. /en,n
&,.,n en' n&,,n .,$,& &e&,. e* &,.,n ),n e+e/, /,n n/*,&+ ,n&,+'*,
),n e+e/,
2
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G MPG =M,n', P'e Gene+,&+>
Gambar $. 12 MC3 -ettings
Un&'* e'*, en' MPG *&, /,.,& ene*,n & &, .,/, *e),+/ MPG
e+'.,*,n ,,$ ,&' en&'* *n&+! 'n&'* enn&+ en :N: e6,+, ,n', K&, /,.,&
e,*'*,n n /en,n ene*,n & .,n,$ .,/, *e),+/ ,&,' /en,n en** &
Y Z Y Z ),n /en,n ),n /'&'$*,n
!
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$.!.1 Langka' K&r*a 2an P&n*&la%ann3a 4-&%&rta 2(kum&nta%i5
#231 L,n*,$ Ke+(,
A/,.'n ,n*,$ *e+(, n), ,/,,$ @
, L,n*,$ .e+&,,! en/, /*,+, &e+e$ /,$''! *e'/,n en'*'+ e+,., ! Y! Z .,/,
,,&"en /en,n en'n,*,n (,n*, +n
Me,'*,n $, .en'*'+,n !Y!Z *e/,, MA:H3
6 Se&e,$ $, .en'*'+,n e', /,'*,n *e MA:H3! en/,",$,n *,)' /e&,**,n /
en
/ P'&,+ .n/e .,/, en 'n&'* enen&'*,n &&* ,9, en =&&* 0!0>
e Se&e,$ e', ,.! .++, /(,,n*,n /,n en ', e&n en/,",$,n *,)' S,,&
en e/,n e,*'*,n .e&n,n! /',$,*,n *&, &e&,. en,,& *,+en, &,*'& &e+(,/
*e,,$,n .,/, en
% Se&e,$ en e+$en& /,n en(,'$ en/,! e+,+& .+e .e&n,n '/,$ ee, 8en/,
/e+$*,n /,+ e+'*-e+'* *,)' $, .e&n,n
L,n*,$ &e+,*$+! e&e,$ e', e+$! ,&*,n .n/e /,n ,n*,& ,$,n *,)' ),n '/,$
(,/ /,+ en
!1
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$.!.1.! D(kum&nta%i
Gambar $. 13 Do#,mentasi !roses Pemesinan
!2
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Gambar $. 14 Do#,mentasi Proses Pemesinan
!!
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$.1 Pr(2uk Ak'ir 2an Anali%i%
!
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!#
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Gambar $. 15 Prod,# #(ir
!%
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An, @
T,$,. ,*$+ .e',&,n .+/'* ,/,,$ assem#l$ /,n finishing H, .+/'* P&n /,.,&
/$,& e.e+& ,,+ /,&, P+/'* ,$ e' (,/ *,+en, &e+/,.,& *e,,$,n
.en'*'+,n .,/, en/, *e+(, M,$ &e+/,.,& (', e+,'&-e+,'& /.n+,n .&n!
$, &e+e'& /e,*,n *,+en, ,,& ),n ,/, &e+,n e/e+$,n, /,n .ene+(,,nn),
e6,+, ,n', e$n, &/,* ee+*,n $, ,*, .,/, .+/'*