MPCProductivity Conference 2011

Sharing Company Experience

YTL Power Services Sdn Bhd

• YTL Paka808 MW CCPP

• YTL Pasir Gudang404 MW CCPP

• Kuala LumpurHead Office

Malaysia

Contractual Power Output - 7,450 GWh per Year

10% of electricity demandof Peninsular Malaysia

Malaysia

YTL Power Services - Mission

YTL Power Services is committed tohighest standards

of quality, health, safety, andenvironmental care

for areliable and efficientgeneration of power

continuous improvement

journey

innovativeO & M

programmes

additional ventures

YTL Power Services

Review & analysis of each equipment & systemFocus on design, function, recommended maintenance programmes & consequences of failure

Reliability Centered Maintenance (RCM)

Strategy

ObjectivesConclusion

Method

Challenging conventional maintenance programmes provided by the suppliers’ manualsEnhance availability, reliability, productivityReduce maintenance costs

Revision of maintenance routines & operating procedures

RCM - Implementation Schedule

• RCM analysis, 3rd phaseNovember 2000 to December 2002

• RCM analysis, 2nd phaseMay 1998 to June 2000

• Internal TrainingAugust 1995 to August 1996

• RCM analysis, 1st phaseMarch 1996 to February 1998

• RCM analysis, 2nd phaseMay 1998 to June 2000

0

1,000

2,000

3,000

4,000

5,000

Mechanical Electrical C&I

recommended by supplier's manual

after RCM introduction

recommended by supplier's manualafter RCM implementation

RCM - Reduction of Maintenance Activities

- 60%- 60%

- 30%- 30%

- 23%- 23%

Gas Turbine Availability - V94.2

WorldStandard

YTLAverage

89

90

91

92

93

94

95

96

91.20%

95.23%

0.00%

0.50%

1.00%

1.50%

2.00%

2.50%

3.00%

3.50%

4.00%

Low “Forced Outage Rate”

< 4%

1.20%

0.32%

WorldStandard

Energy Commission

YTLAverage

1 % higher Plant Availability is equivalent to

about 15 Million RMincrease of revenue per year

• Vibration Monitoring150 equipments including gas turbines, steam turbines, pumps, compressors and diesel generators

• Thermography24 equipment areas like transformers, switchgear, distribution boards, batteries, boiler expansion joints

• Oil Analysis12 major equipments including gas turbines, steam turbines, pumps, compressors and diesel generators

Condition Monitoring

continuous improvement

journey

innovativeO & M

programmes

additional ventures

YTL Power Services

Condition Monitoring - Customers

PT YTL Jawa Timur, Paiton, Indonesia

Perak Hanjoong Cement,Taiping, PerakPahang Cement, Bukit Sagu, Pahang

Slag Cement, Southern, JohorSlag Cement, Westport, Selangor

Major Overhaul of Gas Turbines

Strategic Partner – SIEMENS19 Countries - 316 Projects - 64 Specialists

Major Overhaul of Gas Turbines - Manpower

0

10

20

30

40

50

60

70

02/03 03/04 04/05 05/06 06/07 07/08 08/09 09/10

ForemanHS OfficerSpecialist WelderGas Turbine Specialist

Erection & Commissioning Services

Strategic Partner – SIEMENS36 Countries - 78 Projects - 212 Engineers

Current Projects

Previous Projects

Erection & Commissioning Services - Manpower

ChemistCivil EngineerCoal & Ash Engineer Comm. Assist. Mgr. Mech.Comm. Engineer C&IComm. Engineer Elec.Comm. Engineer Mech.Comm. Manager Mech.Erection SupervisorExpediterHSE AdvisorOperation Supp. Engineer OperatorPTW Engineer QA Engineer Shift Charge EngineerShift CoordinatorStore ManagerSupervisorSystem AdministratorTechnical Field AdvisorTraining EngineerWarranty Engineer

Disciplines:

0

10

20

30

40

50

60

70

80

90

100

2006 2007 2008 2009 2010 2011

O & M of Power Stations outside Malaysia

Deir Amar & Zahrani LebanonEach 450 MW CC Plants

Power Seraya - Singapore3100 MW Licensed CapacityCoGen, CC & ST Plants, RO Plant

Paiton II - Indonesia1200 MW Licensed CapacityCoal Fired Power Station

O & M Partnership with Petrovietnam Power

18%

51%

12%8%

11%

• Developing a Partnership with Petrovietnam Power • Founding Shareholder of Petrovietnam Power Services

• Commercial Operation of Ca Mau 1&2 in 2008, 2x750 MW CCGT, Siemens

• Commercial Operation of Nhon Trach 1 in 2008, 1x450 MW CCGT, Al t

LILAMA 18 Joint Stock Company

Comp. for Technology Development (CFTD)

PVP personnel

continuous improvement

journey

innovativeO & M

programmesadditional ventures

YTL Power Services

YTLPS Quality Excellence Journey

1994 1996 2000 2002 2005 - 2010

1st IPP in Malaysia

2003 2004

YTLPS Quality Excellence Journey

1st O&M - ISO 9002:1994

1994 1996 2000 2002 2005 - 20102003 20041994 2000

YTLPS Quality Excellence Journey

1st in Malaysia - ISO 9001:2000

1994 1996 2000 2002 2005 - 20102003 2004

YTLPS Quality Excellence Journey

World Record - Fastest Overhaul Time

1994 1996 2000 2002 2005 - 20102003 2004

YTLPS Quality Excellence Journey

NATIONAL SAFETY AWARD

1994 1996 2000 2002 2005 - 20102003 2004

YTLPS Quality Excellence Journey

INDUSTRY EXCELLENCE AWARD

1994 1996 2000 2005 - 201020042002 - 2003

YTLPS Quality Excellence Journey

HR DEVELOPMENT AWARD

1994 1996 2000 2002 2005 - 20102003 2004

YTLPS Quality Excellence Journey

ISO 9001:2008ISO 14001:2004

OHSAS 18001:2007

IMS

1994 1996 2000 2002 2005 - 20102004

YTLPS Quality Excellence Journey

QUALITY MANAGEMENT EXCELLENCE AWARD

1994 1996 2000 2002 20102004

YTL Power Services Sdn Bhd

‘the distinguishedpremier power plant

operation & maintenance company’

Front PageKeynote SpeakerDato’ Nik Zainiah Nik Abd Rahman�Advisor�Ministry of International Trade & IndustryThierry Geiger, Global Leadership Fellow, World Econimic Forum

Panel ListAmiruddin Abdul Satar A.M.N Executive Director/Chief Operating Officer, KPJ Healthcare BerhadMartin Metzger, Deputy Managing Director, YTL Power Services Sdn. Bhd.Zuheer Mohammed Majid, Senior Vice President - Trade Operations, Citigroup Transaction Services (M) Sdn. Bhd.

Stream SpeakerStream ASheikh Omar Abdul Rahman, Principal Consultant of SOAR Consulting Sdn. Bhd.Palaniappan Joseph, General Manager Of Panasonic HA Air Conditioning (M) Sdn. Bhd.Dr. Peter Woods, Head of Knowledge Management Centre, Multimedia University

Stream BY.M. Raja Dato’ Seri Aman Raja Haji Ahmad,Chairman Ahmad Zaki Resources BerhadEddy Mazuaansyah Mohd Ali MuradMinistry of Domestic Trade, Cooperative & Consumerism Salmah Bee Mohd Mydin, Head of Licensing Department Securities Commission Adrian ChippindaleOffice of Best Practice Regulation, Australia

Stream CDr. Dominic Lau, Director of Applied Research Center, UCSI Blue Ocean Strategy Regional CentreHussein Mohd Ariff, Honorary Secretary of Malaysian Association of Creativity & Innovation (MACRI) Aznir Bin Abdul MalekGeneral Manager, Productivity & Quality Management, Tenaga Nasional Bhd.

Stream DCheng Poh Guat, Director of Vita Agrotech Sdn. Bhd.Muhammad Usamah Zaid Yasin, Creative Director of Les' Copaque ProductionSyamil Fahim Mohd Fahim, Executive Director/Opration of Kumpulan Karangkraf Sdn. Bhd.