09513416760
Sr.Engineer /Asst. Manager- Plant Maintenance Electrical & Electronics Engineer
Carrier Objective
To contribute to a progressive organization, by delivering my experience in Planning, Erection, Commissioning and Maintenance of Electrical and Electronics system and Mechanical system with my knowledge and Team of people, process and functional Domain strengths.
Personal Information
Permanent Address
PARVATHY NIVASB120, Apoorva dew drops,Anjanapura BDA Layout,J.P.Nagar 8th phase,Bangalore-560108
DOB: 18/12/1985
Father’s name: T.N.BalasubramanianMother’s name: B.Kanchana (Late)
Mother tongue: Tamil
Languages known: Tamil – speak, write, and read English - speak, write, and read
Kanada- speak (beginner)
…contd
Education and Qualifications
Education
S.S.L.C (10 th )
Sri Ramakrishna Matriculation School, Chennai, Tamil Nadu.
2002 Passed out- 75%
Diploma
T.S.Srinivasan Centre for Vocational and Advanced Training(TVS Academy) Chennai, Tamil Nadu
DEEE- 2005 Aug Passed out- 81%
Graduate Engineering
Dr.MGR University, Educational and Research Institute, Madhuravoyal,Chennai, Tamil Nadu.
B-Tech, Branch-ECE – 2011 Dec Passed out – 74%
Master Degree : Doing MBA – Specilization in Operations
University : Sikkim Manipal university
Qualification
As Electrical and Electronics maintenance Engineer handled and maintained SPM and conventional machines and expertise in Die casting machines and knowledge in CNC machines VMC, HMC and TC.
Also worked in chemical plant with Siemens DCS control system for a year.
Operated the utility equipments like compressors, DG sets and OCBs, ACBs, VCBs in plant Electrical power station.
…contd
Handling Mechanical breakdowns too like Hydraulics, Pneumatics and etc.
Knowledge in read and troubleshoot complicated hydraulic and pneumatic circuits.
Erection, commissioning, of any machines. Plan and execute all maintenance activities with updating spares status for
and to any kind of machines. Implemented low cost automation by introducing mini PLC panels. Experience in panel wiring with mini PLC.
Relevant work Experiences
M/s Asian Paints Ltd, Sriperumbudur, Tamil nadu
From 2005 Aug – 2006 Aug
M/s Sundaram Clayton Ltd, Padi, Chennai, Tamil nadu(Die Casting Division)
From Aug 2006 – 2011 Sep
Designation – Team Leader – Plant Maintenance Department
M/s Teknomec Technologies Pvt Ltd.
From 2011 Oct – 2014 Dec
Designation – Engineer Service - for Bangalore region.
M/s Weir Minerals (INDIA) Pvt Ltd.
Designation – Senior Engineer – Plant Maintenance Department
From Dec 2014- Sep14th 2015
Role in M/s Asian paints Ltd.( Plant Maintenance dept)
Shop floor maintenance (breakdown, Preventive, Predictive) Responsible for making PM schedule and check list and updating. Weighing Equipments calibration updates. Maintenance of Siemens DCS system and control valves.
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Erection and commissioning of process equipments.
Role in M/s Sundaram Clayton Ltd .(Plant Maintenance dept) (Die casting Division TVS GROUP)
Experience in Die casting M/Cs ofItal presse, Buhler, Toshiba, HMT, UBE, Zitai.
Shift handling, man power allocation, and shift in charge. Breakdown, Preventive maintenance, Predictive activities. Updating breakdown details in SAP, developing counter measures,
KAIZEN, TPM and TS activities, 5S, Standardization of equipments, HD.
Panel rewiring with PLC up gradation, maintain manuals. Power management, Basic knowledge in utility operations (Compressors,
DG sets). Implementing Energy and cost saving projects. Presenting QCC projects in group SIT/CFT to management. Create and update PM schedule and activities checklist. TPM activities on maintenance basis, monthly reviews on MTTR,
MTBF. Maintenance of CNC machines, Robots (ABB, FANUC, Mitsubishi) Maintenance of SPM, conventional and PLC machines and AC drives. Maintenance of Die casting Machines
(Ital Presse, Buhler, Toshiba, Zitai, HMT, UBE) Handled high frequency induction furnaces. (Alloy plant)
Accomplishments
Achieved and received Excellence Award for BEST SIT Project- M/s Sundaram Clayton Ltd.
Nearly 8 Electrical Panel wiring done various machines with PLC automation and Killed many repeated Breakdown Phenomena’s.
Role in M/s Teknomec technologies Pvt. Ltd. (Sales and Service oriented co. to Die Casting and CNC machines)
Service engineer for die casting and CNC machines(Zitai – Die casting, CNC-Dahlih (HMC &VMC), Trident, Good way)
Attending problems on call basis by Phone or customer site,
…contd
Update customer machine status, troubleshooting of Die casting, CNC and SPM machines.
Erection & Commissioning machines, Minor reconditioning. Handling CNC machines with FANUC and Mitsubishi Control. Preventive maintenance, Analysis and recommending solution to the
problems to customers for Die casting and CNC & SPM m/cs. Quality circle presentation over the analysis to the management. Electrical automation panel wiring done with Mini PLC to test
reconditioned automation equipments. Handling Administration activities in the region, updating the status of
region to Head Office. Spares and Bill follow ups over region.
Projects in Teknomec technologies pvt ltd
Electrical panel done for testing reconditioned die casting accessories equipments.
Commissioned die casting plants like erection to startup in ASK automotive, Kiran Udyog, MJ castings and other companies in Bangalore and around.
Role in M/s Weir Minerals India Pvt Ltd.
All Maintenance activities planning and Execution. Handling of maintenance dept. with CNC and SPM machines. Responsible for maintain Preventive, Breakdown, Conditional and
autonomous Maintenance of CNC, hydraulic presses, SPM, material handling, utility machines etc.
Handling spares management and vendors and vendor identification. Responsible for erection and commissioning. Focusing on Low cost automation and KAIZENs. Responsible for TPM, ISO activities and maintain MTTR and MTBF. Handled EHS activities related to maintenance dept. Performing regular safety audits on machines. Monthly reports of maintenance to MRM. Follow up of getting spares from quotation to payment to vendor.
Project in Weir Minerals
New automated electrical panel provided to the 100 Ton rubber molding Press machine.
Accomplishments
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Drastically reduced major breakdowns occurrences and maintaining lowest breakdown region. ( In Teknomec Technologies Pvt ltd)
Key Skills in Maintenance
Strong knowledge on read program and troubleshoot and rectify problems in PLC machines of Siemens, Messung, Omron, AB controls and write/Edit to basic level.
Hydraulics and Pneumatics circuits read, troubleshooting and problem solving.
Circuiting & Electrical Panel wiring for machines.
Strong knowledge on Electrical plant maintenance and exposure to mechanical.
Basic knowledge in Steam boilers and Thermic fluid system.
Preferred Job location : Bangalore
Declaration
I hereby all above information are true to my heart and promise that I will put my effort & experience to my extreme and take part in growth of Organization and self.
Yours Faithfully B.Ganesan
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